Golf club head having deflection features and related methods

• US 10,668,338 B2
• Filed: 02/19/2018
• Issued: 06/02/2020
• Est. Priority Date: 05/15/2014
• Status: Active Grant

• Current Assignee: Karsten Manufacturing Corporation
• Original Assignee: Karsten Manufacturing Corporation
• Inventors: Morales, Eric J., Stokke, Ryan M., Petersen, David L., Cole, Eric V., Bacon, Cory S., Bryant, Les J.
• Primary Examiner(s): Passaniti, Sebastiano
• Application Number:
  US15/899,261
• Publication Number:
  US 20180178094A1
• Time in Patent Office: 834 Days
• Field of Search: 473324-350, 473287-292
• CPC Class Codes: A63B 2053/0491 with added weights, e.g. changeable, replaceable
• CPC Class Codes: A63B 53/042 the face insert consisting of a material different from that of the head
• CPC Class Codes: A63B 53/0433 with special sole configurations
• CPC Class Codes: A63B 53/0445 Details of grooves or the like on the impact surface
• CPC Class Codes: A63B 53/0454 Strengthening ribs on the rear surface of the impact face plate
• CPC Class Codes: A63B 53/0458 with non-uniform thickness of the impact face plate
• CPC Class Codes: A63B 53/047 iron-type
• CPC Class Codes: A63B 53/0475 with one or more enclosed cavities
• CPC Class Codes: A63B 60/00 Details or accessories of golf clubs, bats, rackets or the like
• CPC Class Codes: A63B 60/002 Resonance frequency related characteristics
• CPC Class Codes: A63B 60/02 Ballast means for adjusting the centre of mass A63B60/24, A63B60/54 take precedence
• CPC Class Codes: A63B 60/54 with means for damping vibrations

Abstract

Described herein is a golf club head comprising a deflection feature to increased ball speed and launch distance, while producing desirable acoustics and optimized mass distribution. The deflection feature can include any one of or any combination of an insert comprising a gap, an insert comprising voids, a thin uniform sole, a cutout in the top rail, optimized face material, a thin sole, a reinforcement device, or a multi material weight.

Claims

1. A golf club head comprising:

a club head body comprising a face, a rear end, a toe end, a top rail, a sole, and

wherein a center of the face comprises a central one third of a length of the face extending from the heel end to the toe end and further comprises a central one third of a height of the face extending from the top rail to the sole;

a cavity formed by a rear end interior wall, a sole interior surface, and a face interior surface;

a deflection feature,

wherein the deflection feature is an insert positioned within the cavity;

the insert comprising a front surface positioned adjacent to the face interior surface such that there is no gap between the face interior surface and the front surface,

the insert supporting the face such that an impact on the face deforms the insert,

a rear surface positioned adjacent to the rear end interior wall,

a bottom surface positioned adjacent to the sole interior surface, a top surface exposed to the exterior of the golf club head,

and

a plurality of voids extending through at least a portion of the insert;

wherein the concentration of voids near the top surface is greater than the concentration of voids near the bottom surface;

and the concentration of voids is greater near the front surface than near the rear surface;

wherein the percentage of voided area is defined as the volume of voids compared to the volume of insert material; and

wherein the percentage of voided area in the portion of the insert near the center of the face is in a range of 50% to 80%;

wherein at least a portion of the voids are not open to the front surface or the rear surface of the insert.

2. The golf club head of claim 1, wherein at least one of the cross-sections of the plurality of voids is at least one of circular, triangular, rectangular, or polygonal.

3. The golf club head of claim 1, wherein the insert comprises between 30% and 70% voids.

4. The golf club head of claim 1, wherein the plurality of voids comprise a constant circular cross section, and wherein each of the plurality of voids extends from a top surface of the insert entirely through the bottom surface of the insert.

5. The golf club head of claim 1, wherein the plurality of voids form a conic shape having a larger cross-section near a top surface of the insert than near the bottom surface of the insert.

6. The golf club head of claim 1, wherein the plurality of voids extend inward from the front surface of the insert.