Downhole sensor system using resonant source

• US 10,669,817 B2
• Filed: 10/13/2017
• Issued: 06/02/2020
• Est. Priority Date: 07/21/2017
• Status: Active Grant

• Current Assignee: Charles Stark Draper Laboratory Incorporated
• Original Assignee: Charles Stark Draper Laboratory Incorporated
• Inventors: Shanfield, Stanley, Greenbaum, Adam J., Prestero, Mark
• Primary Examiner(s): Gay, Jennifer H
• Application Number:
  US15/783,670
• Publication Number:
  US 20190024481A1
• Time in Patent Office: 963 Days
• CPC Class Codes: E21B 33/14 for cementing casings into boreholes
• CPC Class Codes: E21B 47/017 Protecting measuring instruments
• CPC Class Codes: E21B 47/12 Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
• CPC Class Codes: E21B 47/125 using earth as an electrical conductor by electromagnetic energy E21B47/13

Abstract

A well telemetry system supplies power to downhole sensor nodes employed for obtaining telemetry data in oil wells. The nodes are held in the cement that lines the well and surround the casing. At the surface, an AC power unit is connected to the casing and geological structure that surrounds the cement. Power to nodes is supplied using an AC resonant circuit that generates standing waves of electrical power on the casing. Power from the standing waves is delivered to the nodes which are located at antinodes of the standing wave. The nodes are held in cement that surround the casing, with one of their two electrodes connected to the casing and the other connected to the cement or to geological structure.

Claims

1. A downhole node for a well, comprising:

a node housing set in cement, the cement surrounding a casing of the well,

a power electrode extending from the node housing to the casing; and

a ground electrode extending from the node housing to the cement and/or surrounding geologic structure;

wherein the node is powered by a power source for transmitting AC power to the node via the casing by establishing a standing wave in the casing, wherein the power source adjusts a frequency of the AC power to ensure that the node is located at an antinode of the standing wave.

2. The node of claim 1, wherein the node comprises node circuitry including a tuned filter for receiving power via the power electrode and being grounded via the ground electrode.

3. The node of claim 1, wherein the node comprises node circuitry including a bridge circuit for rectifying power transmitted via the casing.

4. The node of claim 1, wherein the node comprises node circuitry including a regulated supply for conditioning power transmitted via the casing.

5. The node of claim 1, wherein the node comprises node circuitry including a Zener diode connected between the power electrode and ground electrode for protecting the node from over voltage.

6. The node of claim 1, further comprising an insulating cover over the casing.

7. The node of claim 6, wherein the insulating cover is a layer of plastic.

8. The node of claim 6, wherein the insulating cover is a paint layer.

9. The node of claim 1, wherein the power electrode connection to the casing is protected with a glass-to-metal seal.

10. A well telemetry system for a well, comprising:

one or more nodes set in cement, the cement surrounding a casing of the well; and

a power source for transmitting AC power to the nodes via the casing by establishing a standing wave in the casing; and

wherein the power source adjusts a frequency of the AC power to ensure that the nodes are located at antinodes of the standing wave.

11. The system of claim 10, wherein a frequency of the AC power from the power source is tuned in response to data from the nodes.

12. The system of claim 10, further comprising an insulating cover over the casing.

13. The system of claim 12, wherein the insulating cover is a layer of plastic.

14. The system of claim 12, wherein the insulating cover is a paint layer.

15. The system of claim 10, wherein each of the nodes comprises:

a node housing set in the cement;

a power electrode extending from the node housing to the casing; and

a ground electrode extending from the node housing to the cement and/or surrounding geologic structure.

16. The system of claim 15, wherein the nodes each comprise node circuitry including a tuned filter for receiving power via the power electrode and being grounded via the ground electrode.

17. The system of claim 15, wherein the nodes each comprise node circuitry including a bridge circuit for rectifying the AC power transmitted via the casing.

18. The system of claim 15, wherein the node comprises node circuitry including a regulated supply for conditioning the power transmitted via the casing.

19. The system of claim 15, further comprising an insulating cover over the casing.

20. The system of claim 19, wherein the insulating cover is a layer of plastic or a paint layer.