System for monitoring operation status of electric machine and mobile phone therefor and server-based system using the same

• US 10,670,657 B2
• Filed: 03/08/2017
• Issued: 06/02/2020
• Est. Priority Date: 09/09/2014
• Status: Active Grant

• Current Assignee: ABB Schweiz AG (ABB Limited)
• Original Assignee: ABB Schweiz AG (ABB Limited)
• Inventors: Orman, Maciej, Rzeszucinski, Pawel, Krishnamoorthi, Karthik
• Primary Examiner(s): Lau, Tung S
• Application Number:
  US15/453,411
• Publication Number:
  US 20170176537A1
• Time in Patent Office: 1,182 Days
• Field of Search: None
• CPC Class Codes: G01P 3/02 Devices characterised by the use of mechanical means
• CPC Class Codes: G01R 31/343 in operation
• CPC Class Codes: G01R 33/02 Measuring direction or magnitude of magnetic fields or magnetic flux G01R33/20 takes precedence
• CPC Class Codes: G08B 21/18 Status alarms G08B21/02 takes precedence
• CPC Class Codes: H02P 29/00 Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors arrangements for starting electric motors H02P1/00; arrangements for stopping or slowing electric motors H02P3/00; control of motors that can be connected to two or more different electric power supplies H02P4/00; regulating or controlling the speed or torque of two or more electric motors H02P5/00; vector control H02P21/00
• CPC Class Codes: H04W 88/02 Terminal devices

Abstract

A system configured for monitoring the operation status of an electric machine; a mobile phone therefor and server-based system using the same. The system includes a portable unit, adapted for free movement around the electric machine; an airborne acoustics sensor, adapted for measuring acoustic data produced by the electric machine at a first position in a path of the free movement; a magnetic field sensor, adapted for measuring magnetic field data produced by the electric machine at a second position in the path of the free movement; and a processing unit, adapted for calculating the operation status of the electric machine based on the acoustic data from the airborne acoustics sensor and the magnetic field data from the magnetic field sensor; wherein: the airborne acoustics sensor and the magnetic field sensor are integrated with the portable unit.

Claims

1. A system for monitoring operation status of an electric machine, including:

a portable unit, being structured for free movement around the electric machine;

an airborne acoustics sensor including a microphone, the microphone being structured to measure acoustic data produced by the electric machine at a first position in a path of the free movement;

a magnetic field sensor, being structured to measure magnetic field data produced by the electric machine at a second position in the path of the free movement; and

a processing unit, being structured to calculate the operation status of the electric machine based on the acoustic data from the airborne sensor and the magnetic field data from the magnetic field sensor, and the processing unit being further structured to calculate slip of the electric machine as the operation status of the electric machine based on rotor speed information represented by the acoustic data from the microphone and synchronous frequency information represented by the magnetic field data from the magnetic field sensor;

wherein;

the airborne acoustics sensor and the magnetic field sensor are integrated with the portable unit.

2. The system for monitoring operation status of an electric machine according to claim 1, wherein:

the processing unit is integrated in the portable unit.

3. The system for monitoring operation status of an electric machine according to claim 1, wherein:

the processing unit is further structured to consider fundamental frequency of the acoustic data as the rotor speed information.

4. The system for monitoring operation status of an electric machine according to claim 1, wherein:

the processing unit is further structured to take a frequency of the strongest harmonic peak within a predetermined range of nominal synchronous frequency as the synchronous frequency information.

5. The system for monitoring operation status of an electric machine according to claim 1, wherein:

the processing unit is further structured to calculate the condition of the electric machine as the operation status of the electric machine based on the acoustic data from the airborne acoustics sensor and the magnetic field data from the magnetic field sensor.

6. The system for monitoring operation status of an electric machine according to claim 1, wherein:

the first position in the path of the free movement is the same as the second position in the path of the free movement.

7. The system for monitoring operation status of an electric machine according to claim 1, wherein:

the first position in the path of the free movement is different from the second position in the path of the free movement.

8. A server-based system for monitoring operation status of an electric machine, including:

the system for monitoring operation status of an electric machine according to claim 1,

an identification marker reader integrated in the portable unit of the system for monitoring operation status of an electric machine, being structured to receive or read signal representing identification information concerning the electric machine from an identification marker tag on the electric machine;

a server, being structured to synchronize historical data associated with the identification information concerning the electric machine with the system for monitoring operation status of the electric machine;

wherein;

the processing unit of the system for monitoring operation status of the electric machine is further structured to calculate the operation status of the electric machine based on electric machine parameters and historical data associated with the identification information concerning the electric machine.

9. The server-based system for monitoring operation status of an electric machine according to claim 8, further comprising:

an human machine interface integrated in the portable unit of the system for monitoring operation status of the electric machine according to claim 1;

wherein;

the server is further structured to process results of the calculation by the processing unit in search of any signatures of incipient faults; and

the human machine interface is structured to generate report based on processing result of the server.

10. A mobile phone having the system for monitoring operation status of an electric machine according to claim 1.

11. The system for monitoring operation status of an electric machine according to claim 2, wherein:

the processing unit is further structured to calculate slip of the electric machine as the operation status of the electric machine based on rotor speed information represented by the acoustic data from the airborne acoustics sensor and synchronous frequency information represented by the magnetic field data from the magnetic field sensor.

12. The system for monitoring operation status of an electric machine according to claim 3, wherein:

the processing unit is further structured to take the fundamental frequency of the acoustic data using Harmonic Product Spectrum.

13. The system for monitoring operation status of an electric machine according to claim 3, wherein:

the processing unit is further structured to take a frequency of the strongest harmonic peak within a predetermined range of nominal synchronous frequency as the synchronous frequency information.

14. The system for monitoring operation status of an electric machine according to claim 5, wherein:

the processing unit is further structured to compare an acoustic-based indicator represented by the acoustic data and magnetic field-based indicator represented by the magnetic field data, and determine, based on the results of the comparison, if the fault is present in the electric machine.

15. The system for monitoring operation status of an electric machine according to claim 11, wherein:

the processing unit is further structured to consider fundamental frequency of the acoustic data as the rotor speed information.

16. The system for monitoring operation status of an electric machine according to claim 11, wherein:

the processing unit is further structured to take a frequency of the strongest harmonic peak within a predetermined range of nominal synchronous frequency as the synchronous frequency information.

17. The system for monitoring operation status of an electric machine according to claim 12, wherein:

the processing unit is further structured to take a frequency of the strongest harmonic peak within a predetermined range of nominal synchronous frequency as the synchronous frequency information.

18. The system for monitoring operation status of an electric machine according to claim 15, wherein:

the processing unit is further structured to take the fundamental frequency of the acoustic data using Harmonic Product Spectrum.

19. The system for monitoring operation status of an electric machine according to claim 15, wherein:

the processing unit is further structured to take a frequency of the strongest harmonic peak within a predetermined range of nominal synchronous frequency as the synchronous frequency information.