Noise reduction for high-airflow audio transducers

• US 10,674,251 B2
• Filed: 09/28/2018
• Issued: 06/02/2020
• Est. Priority Date: 01/31/2017
• Status: Active Grant

• Current Assignee: Sonos, Inc.
• Original Assignee: Sonos, Inc.
• Inventors: Oishi, Tetsuro
• Primary Examiner(s): Le, Huyen D
• Application Number:
  US16/145,781
• Publication Number:
  US 20190037305A1
• Time in Patent Office: 613 Days
• Field of Search: 381334, 381335, 381338, 381345, 381349, 381350, 381351, 381352, 381182, 381186, 381386, 181144, 181145, 181147, 181156, 181199
• CPC Class Codes: H04R 1/023 Screens for loudspeakers
• CPC Class Codes: H04R 1/2819 for loudspeaker transducers
• CPC Class Codes: H04R 1/2846 Vents, i.e. ports, e.g. shape thereof or tuning thereof with damping material number or position of ports H04R1/2838; vents in bass reflex type enclosures H04R1/2823
• CPC Class Codes: H04R 1/2849 for loudspeaker transducers
• CPC Class Codes: H04R 1/2873 for loudspeaker transducers
• CPC Class Codes: H04R 1/345 for loudspeakers
• CPC Class Codes: H04R 1/403 loud-speakers
• CPC Class Codes: H04R 2499/11 Transducers incorporated or for use in hand-held devices, e.g. mobile phones, PDA's, camera's
• CPC Class Codes: H04R 5/02 Spatial or constructional arrangements of loudspeakers

Abstract

Example techniques may involve reduction of turbulence noise from a sound transducer that is mounted within an interior housing of a playback device. An example playback device may include an enclosure comprising a first interior volume and a second interior volume. The playback device may further include a speaker mounted within an interior of the enclosure. The speaker includes a diaphragm dividing the first interior volume and the second interior volume and the speaker is moveable along an axis to generate sound. The playback device may also include a first speaker vent providing airflow between the first interior volume and an exterior of the enclosure and a second speaker vent providing airflow between the first interior volume and the exterior of the enclosure. The first speaker vent directs airflow in a first direction and second speaker vent directs airflow in a second direction.

Claims

1. A playback device comprising:

an enclosure defining an interior portion including a first interior volume and a second interior volume, wherein each horizontal dimension of the enclosure is longer than a vertical dimension of the enclosure, the enclosure comprising;

a front surface having a first horizontal dimension and a vertical dimension; and

a side surface having a second horizontal dimension and the vertical dimension,

a speaker disposed within the interior portion of the enclosure and comprising a diaphragm dividing the first interior volume and the second interior volume, and wherein each dimension of a horizontal cross-section of the diaphragm is longer than the vertical dimension of the front surface and the side surface;

a first speaker vent in the front surface having a first cross-sectional area, wherein the first speaker vent is configured to direct a first airflow from the first interior volume to an exterior of the enclosure in a first direction; and

a second speaker vent in the side surface having a second cross-sectional area, wherein the second speaker vent is configured to direct a second airflow from the first interior volume to the exterior of the enclosure in a second direction; and

wherein the second speaker vent has a smaller cross section than the first speaker vent.

2. The playback device of claim 1, wherein the horizontal cross-section of the diaphragm is a circular horizontal cross-section, and wherein a diameter of the circular horizontal cross-section is longer than the vertical dimension of the enclosure.

3. The playback device of claim 1, wherein the first direction is towards an expected listener location, and wherein the second direction is away from the expected listener location.

4. The playback device of claim 1, wherein the speaker is a woofer, wherein the playback device further comprises one or more mid-range drivers having respective diaphragms smaller than the diaphragm of the woofer, and wherein at least one first mid-range driver is disposed perpendicular to the woofer to face outwards along the front surface of the enclosure.

5. The playback device of claim 4, wherein at least two second mid-range drivers are disposed perpendicular to the woofer to face outwards at respective 45 degree angles to the at least one first mid-range driver.

6. The playback device of claim 1, wherein the speaker is a woofer, wherein the playback device further comprises one or more tweeters having respective membranes smaller than the diaphragm of the woofer, and wherein at least one first tweeter is disposed perpendicular to the woofer to face outwards along the front surface of the enclosure.

7. The playback device of claim 1, further comprising a speaker port tube coupling the second interior volume to the exterior of the enclosure.

8. The playback device of claim 1, wherein the front surface comprises a first speaker grille between the first speaker vent and the exterior of the enclosure, wherein the first speaker grille comprises first perforations on the front surface of the enclosure, wherein the side surface comprises a second speaker grille between the second speaker vent and the exterior of the enclosure, and wherein the second speaker grille comprises second perforations on the side surface of the enclosure, the second perforations being larger than the first perforations such that the second speaker grille is less resistant to airflow than the first speaker grille.

9. The playback device of claim 8, wherein the playback device comprises a continuous grille comprising the first speaker grille and the second speaker grille.

10. The playback device of claim 9, wherein perforations in the continuous grille gradually increase in size along the front surface of the enclosure to the side surface of the enclosure.

11. The playback device of claim 1, wherein the speaker is mounted horizontally such that a voice coil of the speaker drives the diaphragm along a vertical axis to generate sound when the enclosure is placed upon a horizontal surface.

12. An enclosure of a playback device, each horizontal dimension of the enclosure being longer than a vertical dimension of the enclosure, the enclosure comprising:

a front surface having a first horizontal dimension and a vertical dimension;

a side surface having a second horizontal dimension and the vertical dimension;

an interior portion defined by the enclosure, the interior portion of the enclosure defining an interior portion including a first interior volume and a second interior volume,

one or more interior surfaces defining an opening to dispose a speaker within the interior portion of the enclosure such that a diaphragm of the speaker divides the first interior volume and the second interior volume, and wherein each dimension of a horizontal cross-section of the diaphragm is longer than the vertical dimension of the enclosure;

a first speaker vent in the front surface having a first cross-sectional area, wherein the first speaker vent is configured to direct a first airflow from the first interior volume to an exterior of the enclosure in a first direction; and

a second speaker vent in the side surface having a second cross-sectional area, wherein the second speaker vent is configured to direct a second airflow from the first interior volume to the exterior of the enclosure in a second direction; and

wherein the second speaker vent has a smaller cross section than the first speaker vent.

13. The enclosure of claim 12, wherein the speaker is a woofer, wherein the enclosure further defines one or more openings to dispose one or more mid-range drivers perpendicular to the woofer to face outwards along the front surface of the enclosure, wherein the one or more mid-range drivers have respective diaphragms smaller than the diaphragm of the woofer.

14. The enclosure of claim 12, wherein the speaker is a woofer, wherein the playback device further defines one or more openings to dispose one or more tweeters perpendicular to the woofer to face outwards along the front surface of the enclosure, wherein the one or more tweeters have respective membranes smaller than the diaphragm of the woofer.

15. The enclosure of claim 12, wherein the enclosure defines an interior speaker port tube coupling the second interior volume to the exterior of the enclosure.

16. The enclosure of claim 12, wherein the front surface comprises a first speaker grille between the first speaker vent and the exterior of the enclosure, wherein the first speaker grille comprises first perforations on the front surface of the enclosure, wherein the side surface comprises a second speaker grille between the second speaker vent and the exterior of the enclosure, and wherein the second speaker grille comprises second perforations on the side surface of the enclosure, the second perforations being larger than the first perforations such that the second speaker grille is less resistant to airflow than the first speaker grille.

17. The enclosure of claim 16, wherein the playback device comprises a continuous grille comprising the first speaker grille and the second speaker grille.

18. The enclosure of claim 17, wherein perforations in the continuous grille gradually increase in size along the front surface of the enclosure to the side surface of the enclosure.

19. The enclosure of claim 12, wherein the first direction is towards an expected listener location, and wherein the second direction is away from the expected listener location.

20. A method of assembling a playback device, the method comprising:

providing an enclosure defining an interior portion including a first interior volume and a second interior volume, wherein each horizontal dimension of the enclosure is longer than a vertical dimension of the enclosure, the enclosure comprising;

a front surface having a first horizontal dimension and a vertical dimension; and

a side surface having a second horizontal dimension and the vertical dimension,

disposing a speaker within the interior portion of the enclosure and comprising a diaphragm dividing the first interior volume and the second interior volume, and wherein each dimension of a horizontal cross-section of the diaphragm is longer than the vertical dimension of the front surface and the side surface;

forming a first speaker vent in the front surface having a first cross-sectional area, wherein the first speaker vent is configured to direct a first airflow from the first interior volume to an exterior of the enclosure in a first direction; and

forming a second speaker vent in the side surface having a second cross-sectional area, wherein the second speaker vent is configured to direct a second airflow from the first interior volume to the exterior of the enclosure in a second direction; and

wherein the second speaker vent has a smaller cross section than the first speaker vent.