Shaft assembly comprising separately actuatable and retractable systems

• US 10,675,025 B2
• Filed: 12/21/2016
• Issued: 06/09/2020
• Est. Priority Date: 12/21/2016
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Swayze, Jeffrey S., Koch, Jr., Robert L., Overmyer, Mark D., Shelton, IV, Fredrick E., Harris, Jason L.
• Primary Examiner(s): Long, Robert F
• Assistant Examiner(s): Madison, Xavier A
• Application Number:
  US15/385,890
• Publication Number:
  US 20180168591A1
• Time in Patent Office: 1,266 Days
• Field of Search: 2271751-1821
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00367 Details of actuation of instruments, e.g. relations between pushing buttons, or the like, and activation of the tool, working tip, or the like
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00407 Ratchet means
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable
• CPC Class Codes: A61B 2017/00464 for use with different instruments
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/07228 Arrangement of the staples
• CPC Class Codes: A61B 2017/0725 with settable gap between anvil and cartridge, e.g. for different staple heights at different shots
• CPC Class Codes: A61B 2017/07257 characterised by its anvil
• CPC Class Codes: A61B 2017/07264 characterised by its staple forming cavities, e.g. geometry or material
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: A61B 2017/2902 characterized by features of the actuating rod
• CPC Class Codes: A61B 2017/2912 transmission of forces to actuating rod or piston
• CPC Class Codes: A61B 2017/2923 Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2017/2927 : the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2929 : with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2017/2936 : Pins in guiding slots
• CPC Class Codes: A61B 2017/2946 : Locking means
• CPC Class Codes: A61B 2034/302 : specifically adapted for manipulations within body cavities, e.g. within abdominal or thoracic cavities
• CPC Class Codes: A61B 2090/0808 : for indicating correct assembly of components, e.g. of the surgical apparatus
• CPC Class Codes: A61B 2090/0814 : Preventing re-use
• CPC Class Codes: A61B 2090/0818 : Redundant systems, e.g. using two independent measuring systems and comparing the signals
• CPC Class Codes: A61B 34/30 : Surgical robots
• CPC Class Codes: A61B 34/37 : Master-slave robots A61B34/35 takes precedence
• CPC Class Codes: A61B 34/71 : Manipulators operated by drive cable mechanisms

Abstract

A shaft assembly is disclosed which comprises an end effector configurable in an open configuration and a closed configuration, a closure system configured to transition the end effector toward the closed configuration during a closure stroke, a firing member movable through a firing stroke, and a frame. In various instances, the shaft assembly comprises a first bailout configured to shift the frame in order to open the end effector and a second, independent, bailout configured to retract the firing member during and/or after the firing stroke. In certain instances, the closure system is expandable to perform the closure stroke. In at least one such instance, the closure system comprises a proximal portion mounted to the frame and a distal portion movable relative to the proximal portion. In at least one instance, the firing member engages the closure member to expand the closure system.

Claims

1. A shaft assembly for use with a surgical system, wherein said shaft assembly comprises:

a frame, comprising;

a proximal portion configured to be mounted to the surgical system; and

a tube extending distally from said proximal portion;

a spine, wherein said spine extends through said tube, and wherein said spine is slidably mounted to said proximal portion;

an end effector, comprising;

a first jaw extending distally from said spine; and

a second jaw rotatably mounted to said first jaw, wherein said second jaw is rotatable between an open position and a closed position;

a firing member operably engageable with a drive system of the surgical system, wherein said firing member is movable distally relative to said spine during a firing stroke;

a firing member retraction system configured to pull said firing member proximally; and

an end effector opening system configured to slide said spine distally and allow said second jaw to rotate into said open position.

2. The shaft assembly of claim 1, wherein said firing member retraction system comprises a manually-actuatable lever.

3. The shaft assembly of claim 1, wherein said end effector opening system comprises a manually-actuatable lever.

4. The shaft assembly of claim 1, wherein said end effector further comprises a staple cartridge.

5. The shaft assembly of claim 4, wherein said staple cartridge is replaceably seatable in said first jaw.

6. The shaft assembly of claim 4, wherein said staple cartridge is replaceably seatable in said second jaw.

7. The shaft assembly of claim 1, further comprising a spring configured to bias said second jaw into said open position.

8. The shaft assembly of claim 1, wherein said end effector opening system and said firing member are operable independently of each other.

9. The shaft assembly of claim 1, wherein said firing member comprises a first cam configured to engage said first jaw and a second cam member configured to engage said second jaw during said firing stroke.

10. The shaft assembly of claim 9, wherein said end effector further comprises a staple cartridge, wherein said staple cartridge comprises staples removably stored therein, and wherein said firing member is configured to eject said staples from said staple cartridge.

11. The shaft assembly of claim 1, wherein said end effector further comprises a staple cartridge comprising staples removably stored therein, and wherein said firing member is configured to eject said staples from said staple cartridge.

12. The shaft assembly of claim 11, further comprising a closure member configured to move said second jaw from said open position toward said closed position during a closure stroke.

13. The shaft assembly of claim 12, wherein said firing member is configured to engage said closure member and move said closure member through said closure stroke.

14. The shaft assembly of claim 12, wherein said closure member is configurable in a contracted configuration and an expanded configuration, and wherein said closure member is configured to perform said closure stroke when said closure member transitions between said contracted configuration and said expanded configuration.

15. The shaft assembly of claim 14, wherein said closure member comprises a latch configured to releasably hold said closure member in said contracted configuration.

16. The shaft assembly of claim 15, wherein said firing member is configured to engage said closure member and release said latch prior to performing said firing stroke.

17. The shaft assembly of claim 14, wherein said closure member comprises a proximal portion and a distal portion, wherein said proximal portion of said closure member is mounted to said proximal portion of said frame, and wherein said distal portion is movable away from said proximal portion of said closure member during said closure stroke.

18. The shaft assembly of claim 17, wherein said closure member further comprises a spring configured to bias said distal portion toward said proximal portion of said closure member.

19. The shaft assembly of claim 14, further comprising a spring configured to bias said closure member into said contracted configuration.

20. A shaft assembly for use with a surgical system, wherein said shaft assembly comprises:

a frame mountable to the surgical system;

an end effector, comprising;

a first jaw; and

a second jaw rotatably mounted to said first jaw, wherein said second jaw is rotatable between an open position and a closed position;

a closure member configurable in a contracted configuration and an expanded configuration, wherein said closure member is configured to move said second jaw toward said closed position when said closure member is transitioned from said contracted configuration to said expanded configuration during a closure stroke; and

a firing member operably engageable with a drive system of the surgical system, wherein said firing member is movable through a firing stroke by the drive system.

21. The shaft assembly of claim 20, wherein said firing member is configured to engage said closure member and transition said closure member from said contracted configuration to said expanded configuration.

22. The shaft assembly of claim 20, wherein said closure member comprises a latch configured to releasably hold said closure member in said contracted configuration.

23. The shaft assembly of claim 22, wherein said firing member is configured to release said latch prior to performing said firing stroke.

24. The shaft assembly of claim 20, wherein said closure member comprises a proximal portion and a distal portion, wherein said proximal portion of said closure member is mounted to said frame, and wherein said distal portion is movable away from said proximal portion during said closure stroke.

25. The shaft assembly of claim 20, wherein said end effector further comprises a staple cartridge.

26. The shaft assembly of claim 25, wherein said staple cartridge is replaceable.

27. The shaft assembly of claim 25, wherein said staple cartridge is seatable in said first jaw.

28. The shaft assembly of claim 25, wherein said staple cartridge is seatable in said second jaw.

29. A shaft assembly for use with a surgical system, wherein said shaft assembly comprises:

a frame mountable to the surgical system;

an end effector, comprising;

a first jaw; and

a second jaw rotatably mounted to said first jaw, wherein said second jaw is rotatable between an open position and a closed position; and

a closure member configurable in a contracted configuration and an expanded configuration, wherein said closure member is configured to move said second jaw toward said closed position when said closure member is transitioned from said contracted configuration to said expanded configuration during a closure stroke,

wherein said closure member comprises a proximal portion and a distal portion, wherein said proximal portion of said closure member is mounted to said frame, and wherein said distal portion is movable away from said proximal portion during said closure stroke, and

wherein said closure member further comprises a spring configured to bias said distal portion of said closure member toward said proximal portion.

30. A shaft assembly for use with a surgical system, wherein said shaft assembly comprises:

a frame mountable to the surgical system;

an end effector, comprising;

a first jaw; and

a second jaw rotatably mounted to said first jaw, wherein said second jaw is rotatable between an open position and a closed position;

a closure member configurable in a contracted configuration and an expanded configuration, wherein said closure member is configured to move said second jaw toward said closed position when said closure member is transitioned from said contracted configuration to said expanded configuration during a closure stroke; and

a spring configured to bias said closure member into said contracted configuration.