Method of measurement on a machine tool

• US 10,678,208 B2
• Filed: 06/14/2018
• Issued: 06/09/2020
• Est. Priority Date: 04/18/2012
• Status: Active Grant

• Current Assignee: Renishaw PLC
• Original Assignee: Renishaw PLC
• Inventors: Wooldridge, Michael, Moore, Paul, Ould, John
• Primary Examiner(s): Tecklu, Isaac T
• Application Number:
  US16/008,415
• Publication Number:
  US 20180364676A1
• Time in Patent Office: 726 Days
• Field of Search: None
• CPC Class Codes: G01B 21/045 Correction of measurements G01B9/02055 takes precedence
• CPC Class Codes: G05B 19/401 characterised by control arrangements for measuring, e.g. calibration and initialisation, measuring workpiece for machining purposes G05B19/19 takes precedence
• CPC Class Codes: G05B 2219/50063 Probe, measure, verify workpiece, feedback measured values

Abstract

A method of scanning an object using an analogue probe mounted on a machine tool, so as to collect scanned measurement data along a nominal measurement line on the surface of the object, the analogue probe having a preferred measurement range. The method includes controlling the analogue probe and/or object to perform a scanning operation in accordance with a course of relative motion, the course of relative motion being configured such that, based on assumed properties of the surface of the object, the analogue probe will be caused to obtain data within its preferred measuring range, as well as cause the analogue probe to go outside its preferred measuring range, along the nominal measurement line on the surface of the object.

Claims

1. A method of scanning an object using a contact analogue probe comprising a deflectable stylus for contacting the object mounted on a machine tool, so as to collect scanned measurement data along a nominal measurement line on the surface of the object, the analogue probe having a preferred measurement range, the method comprising:

controlling the contact analogue probe and/or object to perform a scanning operation in accordance with a predetermined course of relative motion, the predetermined course of relative motion being configured such that the contact analogue probe'"'"'s preferred measuring range traverses across the object along the nominal measurement line a plurality of times, in which the position of the contact analogue probe'"'"'s preferred measuring range relative to the surface of the object is different for different traverses, and

filtering the data obtained by the contact analogue probe so as to obtain select scanned measurement data, relating to scanned measurement data obtained predominantly from either within or outside the contact analogue probe'"'"'s preferred measurement range.

2. The method as claimed in claim 1, in which the contact analogue probe goes outside its preferred measuring range along the nominal measurement line as well as obtains data within its preferred measuring range.

3. The method as claimed in claim 1, comprising collecting and outputting scanned measurement data obtained within the contact analogue probe'"'"'s preferred measuring range as the measurement of the object.

4. The method as claimed in claim 3, in which said collecting and outputting comprises filtering the data obtained from the contact analogue probe so as to obtain, and provide as the measurement of the object, select object measurement data obtained from within the contact analogue probe'"'"'s preferred measurement range.

5. The method as claimed in claim 1, in which the contact analogue probe proceeds in a manner that, based on assumed properties of the surface of the object, causes the position of the contact analogue probe'"'"'s preferred measurement range to repeatedly rise and fall relative to the surface of the object as it moves along the nominal measurement line.

6. The method as claimed in claim 1, in which the height of the contact analogue probe'"'"'s preferred measuring range relative to the surface of the object is different for different traverses.

7. The method as claimed in claim 1, in which for different traverses the contact analogue probe obtains measurement data within its preferred measurement range for different parts of the object along the nominal measurement line.

8. The method as claimed in claim 1, in which the form of the route the preferred measuring range takes relative to the surface is substantially the same for successive traverses, but in which the height of the route from the surface at at least one point along the nominal measurement line, and optionally along substantially the entire length of the nominal measurement line, is different for different traverses.

9. The method as claimed in claim 1, in which surface measurement data obtained within the preferred measuring range from different traverses is collated so as to form a measurement data set representing the surface of the object along the nominal measurement line.

10. The method as claimed in claim 1, in which the course of motion is configured such that portions of the surface for which measurement data is obtained within the preferred measurement range overlap between successive traverses.

11. The method as claimed in claim 9, in which the measurement data set represents a continuous length of the surface along the nominal measurement line, and optionally represents the surface along the entire length of the nominal measurement line.

12. The method as claimed in claim 1, comprising generating and executing, as part of a second scanning operation, a new course of relative movement of the analogue probe and object.

13. The method as claimed in claim 12, in which the new course of relative movement comprises the contact analogue probe traversing substantially the same line of measurement across the surface of the object, but in which the relative movement is controlled such the contact analogue probe obtains measurements within its preferred measurement range for a greater proportion of the course of movement than for that of the scanning operation.

14. The method as claimed in claim 1, in which the contact analogue probe'"'"'s preferred measurement range is a preferred range of deflection of the contact analogue probe.

15. The method as claimed in claim 1, in which the preferred measuring range is a subset of the analogue probe'"'"'s entire measurement range.

16. The method as claimed in claim 1, in which the scanned measurement data is formed by combining probe deflection data with machine position data.

17. The method as claimed in claim 1, in which the position of the analogue probe'"'"'s preferred measurement range relative to the surface of the object falls over successive traverses.

18. The method as claimed in claim 1, comprising acquiring a measurement of the form of the object'"'"'s surface.

19. The method as claimed in claim 1, comprising combining the data obtained by the contact analogue probe with machine position data to form the measurement data representing the surface of the object.

20. The method as claimed in claim 19, comprising combining the data obtained within the contact analogue probe'"'"'s preferred measuring range with machine position data to form the measurement data representing the surface of the object.

21. The method as claimed in claim 19, in which the machine position data is obtained from position measurement encoders on the machine.

22. A computer readable medium comprising instructions which when executed by a machine tool apparatus causes the machine tool apparatus to perform the method of claim 1.

23. A machine tool apparatus comprising a machine tool, a contact analogue probe having a deflectable stylus mounted on the machine tool, and a controller configured to control the relative movement of the contact analogue probe and an object to be measured so as to so as to collect scanned measurement data along a nominal measurement line on the surface of the object, and in particular so as to control the contact analogue probe and/or object in accordance with a predetermined course of relative motion such that the contact analogue probe'"'"'s preferred measuring range will traverse across the object along the nominal measurement line a plurality of times, in which the position of the contact analogue probe'"'"'s preferred measuring range relative to the surface of the object is different for different traverses, the machine tool apparatus further configured to filter the data obtained by the contact analogue probe so as to obtain data relating to scanned measurement data obtained predominantly from either within or outside the contact analogue probe'"'"'s preferred measurement range.

24. The machine tool apparatus as claimed in claim 23, configured to combine the data obtained by the contact analogue probe with machine position data to form measurement data representing the surface of the object.

25. The machine tool apparatus as claimed in claim 24, the machine tool apparatus configured to combine the data obtained within the contact analogue probe'"'"'s preferred measuring range with machine position data to form the measurement data representing the surface of the object.

26. The machine tool apparatus as claimed in claim 24, the machine tool apparatus comprising one or more position measurement encoders, and in which the machine tool apparatus is configured to obtain the machine position data from the position measurement encoders on the machine.