Electrical connector with metallic shell enclosing and securing magnet via welding

• US 10,680,379 B2
• Filed: 04/17/2019
• Issued: 06/09/2020
• Est. Priority Date: 04/17/2018
• Status: Active Grant

• Current Assignee: Foxconn Computer Connector Company Limited (Hon Hai Precision Industry Co., Ltd.), Foxconn Interconnect Technology Limited (Hon Hai Precision Industry Co., Ltd.)
• Original Assignee: Foxconn Computer Connector Company Limited (Hon Hai Precision Industry Co., Ltd.)
• Inventors: Wu, Xiao-Xiang, Zhong, Wei, Zhu, Jian-Kuang
• Primary Examiner(s): Paumen, Gary F
• Application Number:
  US16/387,472
• Publication Number:
  US 20190319392A1
• Time in Patent Office: 419 Days
• Field of Search: 439 39
• CPC Class Codes: H01R 13/504 different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together
• CPC Class Codes: H01R 13/6205 Two-part coupling devices held in engagement by a magnet
• CPC Class Codes: H01R 13/6585 Shielding material individually surrounding or interposed between mutually spaced contacts
• CPC Class Codes: H01R 13/6591 Specific features or arrangements of connection of shield to conductive members

Abstract

An electrical connector includes an insulative housing, a plurality of contacts retained in the housing, a metallic shell enclosing the housing, and the magnets retained by the shell. The housing includes a pair of longitudinal walls and a pair of end walls commonly forming a mating cavity. The contacts are disposed in the longitudinal walls with corresponding contacting sections exposed in the mating cavity. The shell forms receiving cavities to intimately receive the corresponding magnets, respectively. The magnets are secured to the shell by spot-welding so as to not only assure reliable securement therebetween but also keep the completeness of both the magnet and the shell for superior magnetic and shielding effect thereof.

Claims

1. An electrical connector comprising:

an insulative housing forming a pair of longitudinal side walls and a pair of end walls to commonly form a mating cavity forwardly communicating with an exterior along a front-to-back direction;

two rows of contacts spaced from each other in a vertical direction perpendicular to the front-to-back direction and disposed in the housing with corresponding contacting sections extending into the mating cavity;

two rows of wires mechanically and electrically connected to the corresponding contacts, respectively; and

a metallic shell enclosing the housing and forming a pair of receiving cavities at two opposite ends of the housing along a longitudinal direction perpendicular to both the front-to-back direction and the vertical direction to respectively receive a pair of magnets therein;

wherein

each magnet forms, in the vertical direction, an opposite upper face and bottom face to make intimate contact with a corresponding opposite upper plate and bottom plate of the shell, both the upper face and the lower face are smooth without recesses therein, and both the upper plate and the bottom plate are complete without openings therein;

wherein

the shell and the magnets are welded or soldered with each other.

2. The electrical connector as claimed in claim 1, wherein a welding or soldering area of said shell and each said magnet is located on at least the upper plate corresponding to the upper face, or the bottom plate corresponding to the bottom face.

3. The electrical connector as claimed in claim 2, wherein the welding or soldering area of said shell and each said magnet is located on both the upper plate corresponding to the upper face, and the bottom plate corresponding to the bottom face.

4. The electrical connector as claimed in claim 1, wherein further including a pair of cable units corresponding to said two rows of contacts and a metallic shielding plate located therebetween in the vertical direction, wherein each cable unit includes one row of wires, an outer grounding bar and an inner grounding bar commonly sandwiching braiding layers of the wires.

5. The electrical connector as claimed in claim 4, wherein the inner grounding bar is mechanically and electrically connected to the shielding plate, and the outer grounding bar is connected to the metallic shell.

6. The electrical connector as claimed in claim 5, wherein the housing forms an engagement latch to be received within a corresponding hole formed in the upper plate of the shell so as to secure the housing to the shell.

7. The electrical connector as claimed in claim 6, wherein the housing further forms a groove to receive a corresponding tab formed on the shell aligned with the hole in the vertical direction.

8. The electrical connector as claimed in claim 5, wherein the shell forms the resilient soldering tab to be soldered to the outer grounding bar, and said resilient grounding bar is exposed to the exterior in the vertical direction.

9. The electrical connector as claimed in claim 1, wherein the magnet is fully forwardly exposed to the exterior in the front-to-back direction.

10. An electrical connector comprising:

an insulative housing forming a pair of longitudinal side walls and a pair of end walls to commonly form a mating cavity forwardly communicating with an exterior along a front-to-back direction;

at least one rows of contacts spaced disposed in the housing with corresponding contacting sections extending into the mating cavity;

two rows of wires mechanically and electrically connected to the corresponding contacts, respectively; and

a metallic shell enclosing the housing and forming a pair of receiving cavities at two opposite ends of the housing along a longitudinal direction perpendicular to the front-to-back direction to respectively receive a pair of magnets therein;

wherein

each magnet forms, in a vertical direction perpendicular to both the front-to-back direction and the longitudinal direction, an opposite upper face and bottom face to make intimate contact with a corresponding opposite upper plate and bottom plate of the shell, both the upper face and the lower face are smooth without recesses therein, and both the upper plate and the bottom plate are complete without openings therein;

wherein

the shell and the magnets are welded or soldered with each other.

11. The electrical connector as claimed in claim 10, wherein a welding or soldering area of said shell and each said magnet is located on at least the upper plate corresponding to the upper face, or the bottom plate corresponding to the bottom face.

12. The electrical connector as claimed in claim 11, wherein the welding or soldering area of said shell and each said magnet is located on both the upper plate corresponding to the upper face, and the bottom plate corresponding to the bottom face.

13. The electrical connector as claimed in claim 10, wherein further including a cable unit corresponding to said at least one row of contacts and a metallic shielding plate located therebetween in the vertical direction, wherein each cable unit includes one row of wires, an outer grounding bar and an inner grounding bar commonly sandwiching braiding layers of the wires.

14. The electrical connector as claimed in claim 13, wherein the inner grounding bar is mechanically and electrically connected to the shielding plate, and the outer grounding bar is connected to the metallic shell.

15. The electrical connector as claimed in claim 14, wherein the housing forms an engagement latch to be received within a corresponding hole formed in the upper plate of the shell so as to secure the housing to the shell.

16. The electrical connector as claimed in claim 15, wherein the housing further forms a groove to receive a corresponding tab formed on the shell aligned with the hole in the vertical direction.

17. The electrical connector as claimed in claim 14, wherein the shell forms the resilient soldering tab to be soldered to the outer grounding bar, and said resilient grounding bar is exposed to the exterior in the vertical direction.

18. The electrical connector as claimed in claim 10, wherein the magnet is fully forwardly exposed to the exterior in the front-to-back direction.

19. An electrical connector comprising:

an insulative housing forming a pair of longitudinal side walls and a pair of end walls to commonly form a mating cavity forwardly communicating with an exterior along a front-to-back direction;

at least one rows of contacts spaced disposed in the housing with corresponding contacting sections extending into the mating cavity;

two rows of wires mechanically and electrically connected to the corresponding contacts, respectively; and

a metallic shell enclosing the housing and forming at least one receiving cavities beside the housing along a longitudinal direction perpendicular to the front-to-back direction to respectively receive a magnet therein;

wherein

each said magnet forms, in a vertical direction perpendicular to both the front-to-back direction and the longitudinal direction, an opposite upper face and bottom face to make intimate contact with a corresponding opposite upper plate and bottom plate of the shell, both the upper face and the lower face are smooth without recesses therein, and both the upper plate and the bottom plate are complete without openings therein;

wherein

the shell and the magnet are welded or soldered with each other.

20. The electrical connector as claimed in claim 19, wherein a welding or soldering area of said shell and each said magnet is located on at least the upper plate corresponding to the upper face, or the bottom plate corresponding to the bottom face.