Power converters with modular stages

• US 10,680,515 B2
• Filed: 08/12/2019
• Issued: 06/09/2020
• Est. Priority Date: 05/05/2011
• Status: Active Grant

• Current Assignee: pSemi Corporation (Murata Manufacturing Co Limited)
• Original Assignee: pSemi Corporation (Murata Manufacturing Co Limited)
• Inventors: Giuliano, David
• Primary Examiner(s): Berhane, Adolf D
• Assistant Examiner(s): Demisse, Afework S
• Application Number:
  US16/538,068
• Publication Number:
  US 20200036286A1
• Time in Patent Office: 302 Days
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 1/42 Circuits or arrangements for compensating for or adjusting power factor in converters or inverters
• CPC Class Codes: H02M 1/4291 by using a Buck converter to switch the input current
• CPC Class Codes: H02M 3/07 using capacitors charged and discharged alternately by semiconductor devices with control electrode , e.g. charge pumps
• CPC Class Codes: H02M 3/077 with parallel connected charge pump stages
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H02M 3/1582 Buck-boost converters H02M3/1584 takes precedence
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

An apparatus for controlling a power converter that includes an inductance and a switched-capacitor network that cooperate to transform a first voltage into a second voltage features a controller, a switched-capacitor terminal for connection to the switched-capacitor network, and switches. at least one of which connects to the switched-capacitor terminal.

Claims

1. An apparatus for controlling a power converter that transforms a first voltage into a second voltage, said power converter comprising an a capacitor network and an inductance, said apparatus including a switched-capacitor terminal for connection to said capacitor network, and first and second switch sets, each comprising a plurality of switches, at least one of said switches being connected to said switched-capacitor terminal, said switch sets, when connected to said capacitor network, defining a switched-capacitor network comprising capacitors interconnected by switches with charge transfer between at least two of said capacitors through at least one of said switches being constrained by said inductance, wherein closing switches in said first switch set and opening switches in said second switch set arranges capacitors of said switched-capacitor network into a first state and closing said switches in said second set and opening said switches in said first set arranges said capacitors in a second state, said apparatus further comprising a controller that, when in operation, causes said switched-capacitor network to transition between said first state and the second state at a specific frequency, thereby transferring charge between capacitors and terminals of said switched-capacitor network and causes said inductance to cooperate with said switched-capacitor network to cause transformation of said first voltage into said second voltage.

2. The apparatus of claim 1, wherein said power converter comprises a diode circuit comprising first, second, third, and fourth diodes, wherein a cathode of said third diode and an anode of said second diode meet at a first node, wherein cathodes of said first and second diodes meet at a second node, wherein an anode of said first diode and a cathode of said fourth diode meet at a third node, wherein anodes of said third and fourth diodes meet at a fourth node, and wherein said first and third nodes are connected to an AC source.

3. The apparatus of claim 1, wherein said controller comprises a first control circuit and a second control circuit, wherein said first and second control circuits connect to different sides of a transformer.

4. The apparatus of claim 2, further comprising a filter circuit, wherein said filter is configured to reduce available power from said AC source by suppressing transmission of energy in high frequency harmonics provided by said AC source.

5. The apparatus of claim 1, wherein said switches and said controller are incorporated into a travel adapter.

6. The apparatus of claim 1, wherein said terminals of said switched-capacitor network comprise a first terminal maintained at a first voltage difference, said first voltage difference being a difference between a first voltage and a second voltage and a second terminal maintained at a second voltage difference, said second voltage difference being a difference between a third voltage and a fourth voltage, and wherein, during the course of operating said switched-capacitor network, said fourth voltage is constrained to be equal to said second voltage.

7. The apparatus of claim 1, wherein said terminals of said switched-capacitor network comprise a first terminal maintained at a first voltage difference, said first voltage difference being a difference between a first voltage and a second voltage and a second terminal maintained at a second voltage difference, said second voltage difference being a difference between a third voltage and a fourth voltage, wherein, during the course of operating said switched-capacitor network, said fourth voltage and said second voltage are free to differ, and wherein said first and second terminals are isolated from each other.

8. The apparatus of claim 2, wherein said power converter further comprises circuitry configured to suppress radiation of electromagnetic waves having a fundamental frequency equal to said specific frequency.

9. The apparatus of claim 1, wherein said switches comprise a first switch and a second switch, said second switch occupying a smaller area than said first switch such that, for a given current, said second switch will consume more power than said first switch.

10. The apparatus of claim 1, wherein said switches consume different areas on a die.

11. The apparatus of claim 1, wherein said inductance is a constituent of a regulating circuit.

12. The apparatus of claim 2, further comprising a filter circuit, wherein said filter is configured to reduce available power from said AC source by suppressing transmission of energy in high frequency harmonics provided by said AC source.

13. The apparatus of claim 1, wherein said inductance is a constituent of an LC filter.

14. The apparatus of claim 1, wherein said inductance is disposed to constrain RMS current through said switches.

15. The apparatus of claim 1, wherein said power converter further comprises a circuit element configured to cause an open circuit when current passing through said circuit element attains a magnitude in excess of a predetermined value.

16. The apparatus of claim 1, further comprising a circuit that receives an input AC voltage and an input AC current separated by a first phase angle, and that outputs an output AC voltage and an output AC current having a voltage and current that are in phase.

17. The apparatus of claim 1, wherein said controller is configured operate said switches to cause said switched-capacitor network to transition between any two of at least three switching arrangements.

18. The apparatus of claim 1, wherein said controller is configured to operate said switches to cause said switched-capacitor network to transition between three states, wherein in a first state, power is supplied by a first set of capacitors in said switched-capacitor network, wherein in a second state, power is supplied by a second set of capacitors in said switched-capacitor network, and in a third state between said first and second states, no power is being supplied from said switched-capacitor network.

19. The apparatus of claim 1, wherein said controller is configured to control a regulating circuit and said switched-capacitor network that are connected to each other based on signals sensed from terminals of said regulating circuit, terminals of said switched-capacitor network, and at least one terminal common to said regulating circuit and said switched-capacitor network.

20. The apparatus of claim 1, wherein said switched-capacitor network is between an LC filter and a regulating circuit, and wherein said controller is configured to control said regulating circuit and said switched-capacitor network at least in part on the basis of a signal at a terminal that is common to said regulating circuit and said switched-capacitor network and a signal at a terminal that is common to said LC filter and said switched-capacitor network.