DC-to-DC converter and method for operating a DC-to-DC converter

• US 10,680,529 B2
• Filed: 10/11/2017
• Issued: 06/09/2020
• Est. Priority Date: 10/17/2016
• Status: Active Grant

• Current Assignee: Continental Automotive GmbH (Continental AG)
• Original Assignee: Continental Automotive GmbH (Continental AG)
• Inventors: Kovatchev, Emil, Stoeger, Christian
• Primary Examiner(s): Patel, Rajnikant B
• Application Number:
  US16/342,641
• Publication Number:
  US 20190245454A1
• Time in Patent Office: 972 Days
• Field of Search: 323222, 323271-275, 323282-289, 363 16- 17, 363 2101, 363 97, 363 98
• CPC Class Codes: H02M 1/44 Circuits or arrangements for compensating for electromagnetic interference in converters or inverters
• CPC Class Codes: H02M 3/156 with automatic control of output voltage or current, e.g. switching regulators
• CPC Class Codes: H02M 3/33507 with automatic control of the output voltage or current, e.g. flyback converters H02M3/33561, H02M3/33569 take precedence
• CPC Class Codes: H02M 3/33592 having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer

Abstract

A method operates a DC-DC voltage converter. A current measurement circuit generates a current signal correlated with a coil current of a coil. A hysteretic switch control system electrically turns off a switch for driving the coil current, if the current signal signals a coil current greater than a peak comparison value, and electrically turns on the switch if the current signal signals a coil current lower than a valley comparison value. An actual value measurement circuit generates an actual value signal correlated with an electrical output variable of the DC-DC voltage converter. A controller unit adjusts the output variable to a prescribed setpoint value and, generates a comparison value signal depending on a control deviation and the switch control system sets an average value of the peak comparison value and generates the valley comparison value from the comparison value signal.

Claims

1. A DC-DC voltage converter, comprising:

an electrical coil;

a switch for controlling an electric coil current of said coil;

a current measurement circuit configured to generate a current measurement signal correlated with the coil current or with an input current of the DC-DC voltage converter;

a hysteretic switch control system configured to electrically turn off said switch if the current measurement signal signals the coil current is greater than a peak comparison value, and to electrically turn on said switch if the current measurement signal signals the coil current is lower than a valley comparison value;

an actual value measurement circuit configured to generate an actual value signal correlated with an electrical output variable of the DC-DC voltage converter;

a controller configured to adjust the electrical output variable to a prescribed setpoint value and to generate a comparison value signal for said hysteretic switch control system depending on a control deviation;

said hysteretic switch control system being configured to set an average value of the peak comparison value from the comparison value signal and to generate the valley comparison value from the comparison value signal by subtracting a ripple value;

an AC voltage source outputting an average-value-free spread signal; and

said hysteretic switch control system being configured to generate the peak comparison value by combining the comparison value signal with the average-value-free spread signal of said AC voltage source, with a result that the peak comparison value is given by a time signal that oscillates around the average value.

2. The DC-DC voltage converter as claimed in claim 1, wherein said controller is configured to identify the control deviation as a difference between the actual value signal and a prescribed reference signal.

3. The DC-DC voltage converter according to claim 1, wherein said hysteretic switch control system has a comparator and is configured to compare the current measurement signal with the peak comparison value and the valley comparison value by means of said comparator.

4. The DC-DC voltage converter according to claim 1, wherein:

said switch has a gate terminal; and

said hysteretic switch control system has an RS flip-flop and is interconnected with said gate terminal of said switch by means of said RS flip-flop.

5. The DC-DC voltage converter according to claim 1, wherein said current measurement circuit has a shunt resistor and is configured to generate the current measurement signal by means of said shunt resistor through which the coil current flows.

6. The DC-DC voltage converter according to claim 1, wherein said current measurement circuit has an RC element circuit and is configured to generate the current measurement signal by means of said RC element circuit connected in parallel with said coil or bypassing said coil.

7. The DC-DC voltage converter according to claim 1, wherein said controller has a proportional-integral-derivative (PID) controller and is configured to generate the comparison value signal from the control deviation by means of said PID controller.

8. The DC-DC voltage converter according to claim 1, wherein:

said hysteretic switch control system has a comparator input;

said hysteretic switch control system has a ripple DC voltage source or a voltage divider; and

said hysteretic switch control system is configured to superimpose the ripple value on the comparison value signal by virtue of a signal output, which signals the comparison value signal, of said controller being interconnected with said comparator input of said hysteretic switch control system by means of said ripple DC voltage source or by means of said voltage divider.

9. The DC-DC voltage converter according to claim 1, wherein said controller and said hysteretic switch control system are provided by a digital processor device.

10. A method for operating a DC-DC voltage converter, which comprises the steps of:

generating, via a current measurement circuit, a current measurement signal correlated with a coil current of a coil of the DC-DC voltage converter or with an input current of the DC-DC voltage converter;

electrically turning off a switch provided to control the coil current via a hysteretic switch control system, if the current measurement signal signals the coil current being greater than a peak comparison value, and electrically turning on the switch element if the current measurement signal signals the coil current being lower than a valley comparison value;

generating, via an actual value measurement circuit, an actual value signal correlated with an electrical output variable of the DC-DC voltage converter;

adjusting, via a controller, the electrical output variable to a prescribed setpoint value and generating a comparison value signal depending on a control deviation; and

setting, via the hysteretic switch control system, an average value of the peak comparison value from the comparison value signal and generating the valley comparison value from the comparison value signal by subtracting a ripple value, wherein the hysteretic switch control system generates the peak comparison value by combining the comparison value signal with an average-value-free spread signal of an AC voltage source, with a result that the peak comparison value is given by a time signal that oscillates around the average value.