Display device

• US 10,686,158 B2
• Filed: 03/09/2018
• Issued: 06/16/2020
• Est. Priority Date: 03/31/2017
• Status: Active Grant

• Current Assignee: InnoLux Corporation
• Original Assignee: InnoLux Corporation
• Inventors: Hu, Shun-Yuan, Hsieh, Tsau-Hua, Yan, Tzu-Min, Lin, Ming-Chang, Liu, Yu-Hsin, Kuo, Shu-Ming, Chao, Ming-I
• Primary Examiner(s): Turner, Brian
• Application Number:
  US15/916,643
• Publication Number:
  US 20180287098A1
• Time in Patent Office: 830 Days
• CPC Class Codes: H01L 25/0753 the devices being arranged next to each other
• CPC Class Codes: H01L 25/167 comprising optoelectronic devices, e.g. LED, photodiodes
• CPC Class Codes: H01L 2933/0091 Scattering means in or on the semiconductor body or semiconductor body package H01L33/22 takes precedence
• CPC Class Codes: H01L 33/0093 Wafer bonding; Removal of the growth substrate
• CPC Class Codes: H01L 33/20 with a particular shape, e.g. curved or truncated substrate
• CPC Class Codes: H01L 33/44 characterised by the coatings, e.g. passivation layer or anti-reflective coating
• CPC Class Codes: H01L 33/54 having a particular shape
• CPC Class Codes: H01L 33/62 Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
• CPC Class Codes: H05B 45/00 Circuit arrangements for operating light-emitting diodes [LED]
• CPC Class Codes: H10K 50/854 comprising scattering means
• CPC Class Codes: H10K 50/858 comprising refractive means, e.g. lenses
• CPC Class Codes: H10K 59/879 comprising refractive means, e.g. lenses

Abstract

A display device is provided. The display device includes a light-emitting unit. The light-emitting unit includes a light-emitting part, wherein a light extraction structure is disposed on a first surface of the light-emitting part. The light-emitting unit also includes a connective part disposed on a second surface opposite to the first surface of the light-emitting part. The light-emitting unit further includes a protective part surrounding the light-emitting part and the connective part. In addition, the display device includes a substrate having a plurality of active elements and at least one bonding pad, wherein the bonding pad is electrically connected to the corresponding connective part of the light-emitting unit. The roughness of the light extraction structure is greater than or equal to 0.2 μm and less than or equal to 5 μm.

Claims

1. A display device, comprising:

a light-emitting unit, comprising;

a light-emitting part, wherein a light extraction structure is disposed on a first surface of the light-emitting part;

a transparent structure disposed on the first surface of the light-emitting part, and comprising;

a first transparent layer adjacent to the first surface of the light-emitting part; and

a second transparent layer disposed on the first transparent layer, wherein a refractive index of the light-emitting part is greater than a refractive index of the first transparent layer, and the refractive index of the first transparent layer is greater than a refractive index of the second transparent layer;

a connective part disposed on a second surface of the light-emitting part, wherein the second surface is opposite to the first surface of the light-emitting part, the connective part comprises a bonding layer, the bonding layer has a first material layer and a second material layer, and a surface of the second material layer disposed adjacent to the first material layer and comprising a concave-convex structure;

a protective part surrounding the light-emitting part and the connective part; and

a substrate having a plurality of active elements and at least one bonding pad, wherein the at least one bonding pad is electrically connected to the connective part of the light-emitting unit;

wherein a roughness of the light extraction structure is greater than or equal to 0.2 μ

m and less than or equal to 5 μ

m.

2. The display device as claimed in claim 1, wherein the connective part comprises:

at least one conductive pad, wherein each of the conductive pads is separated from the others and adjacent to the second surface of the light-emitting part,

wherein the bonding layer is disposed on at least one of the conductive pads and electrically connected to at least one of the bonding pads of the substrate, wherein the bonding layer has a first surface adjacent to the conductive pad and a second surface adjacent to the bonding pad, the first material layer comprises a first component, the second material layer comprises a second component distributed in the bonding layer non-uniformly, the first component is an alloy, and the second component is a metal or an alloy.

3. The display device as claimed in claim 2, wherein the first component comprises a tin-indium alloy, a tin-zinc alloy, a tin-silver alloy, a gold-indium alloy, a gold-tin alloy, and the second component comprises gold, silver, copper, platinum, tin or an alloy combination thereof.

4. The display device as claimed in claim 2, wherein a concentration of the second component decreases along a direction from the first surface to the second surface of the bonding layer.

5. The display device as claimed in claim 2, wherein the second component has a first concentration at the first surface of the bonding layer, a second concentration at the second surface of the bonding layer and a third concentration between the first surface of the bonding layer and the second surface of the bonding layer, wherein the third concentration is smaller than the first concentration and the second concentration.

6. A display device, comprising:

a light-emitting unit, comprising;

a light-emitting part having a first surface and a second surface opposite to the first surface;

a connective part adjacent to the second surface of the light-emitting part;

a protective part surrounding the light-emitting part and the connective part; and

a transparent structure disposed on the first surface of the light-emitting part, and comprising;

an organic layer having a plurality of nanoparticles therein, wherein a density of a distribution of the nanoparticles decreases along a first direction from the second surface to the first surface of the light-emitting part;

a first transparent layer adjacent to the first surface of the light-emitting part; and

a second transparent layer disposed on the first transparent layer, wherein a refractive index of the light-emitting part is greater than a refractive index of the first transparent layer, and the refractive index of the first transparent layer is greater than a refractive index of the second transparent layer; and

a substrate having a plurality of active elements and at least one bonding pad, wherein the at least one bonding pad is electrically connected to the connective part of the light-emitting unit;

wherein a refractive index of the transparent structure decreases parallel to the first direction.

7. The display device as claimed in claim 6, wherein the refractive index of the transparent structure is smaller than 2.4 and more than 1.

8. The display device as claimed in claim 6, wherein the protective part comprises a first reflective layer covering a portion of the second surface of the light-emitting part.

9. The display device as claimed in claim 6, wherein the transparent structure comprises an organic layer having a plurality of vias therein, wherein density of the distribution of the vias increases parallel to the first direction.

10. The display device as claimed in claim 6, wherein the light-emitting part has a tapered sidewall parallel to the second direction.

11. The display device as claimed in claim 6, wherein the connective part comprises:

a conductive pad adjacent to the second surface of the light-emitting part,

wherein the bonding layer is disposed on the conductive pad and electrically connected to the bonding pad of the substrate, wherein the bonding layer has a first surface adjacent to the conductive pad and a second surface adjacent to the bonding pad, and wherein the bonding layer has a first material layer and a second material layer, the first material layer comprises a first component, and the second material layer comprises a second component distributed in the bonding layer non-uniformly, and wherein the first component is an alloy, and the second component is a metal or an alloy.

12. The display device as claimed in claim 6, wherein the display device has a blue pixel region, a green pixel region and a red pixel region, and the light-emitting unit comprises:

a first light-emitting unit disposed in the blue pixel region, wherein the light emitted by the first light-emitting unit has a first dominant wavelength, and the light emitted by the first light-emitting unit is blue light;

a second light-emitting unit disposed in the green pixel region, wherein the light emitted by the second light-emitting unit has a second dominant wavelength; and

a third light-emitting unit disposed in the red pixel region, wherein the light emitted by the third light-emitting unit has a third dominant wavelength;

wherein a difference between the second dominant wavelength and the third dominant wavelength is greater than 4 nm and less than 44 nm.

13. The display device as claimed in claim 12, wherein the first dominant wavelength is between the second dominant wavelength and the third dominant wavelength, and the third dominant wavelength is greater than the second dominant wavelength.

14. The display device as claimed in claim 12, wherein the second dominant wavelength and the third dominant wavelength have a difference that is greater than 10 nm and less than 50 nm.