Stretchable stent and delivery system

• US 10,687,967 B2
• Filed: 04/16/2018
• Issued: 06/23/2020
• Est. Priority Date: 04/09/2007
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Kusleika, Richard S., Tatalovich, Joe, Duchon, Douglas J.
• Primary Examiner(s): Miles, Wade
• Application Number:
  US15/954,389
• Publication Number:
  US 20180228628A1
• Time in Patent Office: 799 Days
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/9517 handle assemblies therefor
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91558 connected peak to peak
• CPC Class Codes: A61F 2210/0057 stretchable
• CPC Class Codes: A61F 2220/005 using adhesives
• CPC Class Codes: A61F 2220/0058 soldered or brazed or welded
• CPC Class Codes: A61F 2230/0054 V-shaped

Abstract

An implant delivery catheter enables permanent modification of the implant length in the vicinity of the treatment site prior to radial expansion thereof. The implant is releasable carried between inner and outer tubular members of the delivery catheter which, upon repositioning relative to one another using an actuator mechanism, impart any of tensile, compressile or torquing forces to the implant causing permanent modification of the implant length. In one embodiment, the circumference of the implant is substantially similar both before and after modification of the implant length. In another embodiment, the implant includes a plurality of strut sections interconnected by bridges which are capable of the deformation along the longitudinal axis of the implant.

Claims

1. A medical device comprising:

a tubular implant having first and second ends and extending along a longitudinal axis, the first end of the implant including a tab; and

an implant delivery system comprising a catheter including a retainer configured to secure the first end of the implant to the catheter, wherein the retainer is configured to receive the tab and defines one or more inclined surfaces forming an oblique angle with the longitudinal axis of the implant such that the one or more inclined surfaces faces the tab when the tab is received within the retainer.

2. The medical device of claim 1, wherein:

the tubular implant extends for an initial length L1 along the longitudinal axis, and

the catheter comprises an outer member disposed about an inner member, the outer member including the retainer configured to secure the first end of the implant to the outer member, wherein the second end of the implant is configured to be secured to the inner member such that changes in the relative positions of the outer member and the inner member change the initial length L1 of the implant to a modified length L2 along the longitudinal axis.

3. The medical device of claim 2, wherein:

the tubular implant has an initial circumference C1 extending circumferentially about the longitudinal axis, and

the implant delivery system further comprises an actuator mechanism movably coupled to one of the outer member or the inner member for changing relative positions of the outer member and the inner member, wherein the relative movement of the outer member and the inner member moves the implant between tensioned and relaxed configurations such that movement of the implant towards the tensioned configuration stretches the implant to the modified length L2 and a deformation circumference C2 having a value 0% to 10% of a value of the initial circumference C1.

4. The medical device of claim 3, wherein the one or more inclined surfaces are configured to prevent the tab from exiting the retainer when the stent is in the relaxed configuration.

5. The medical device of claim 3 wherein the deformation circumference C2 has a value 0% to 5% of a value for the initial circumference C1.

6. The medical device of claim 3 wherein the deformation circumference C2 is substantially equal to the initial circumference C1.

7. The medical device of claim 2, wherein the relative movement of the outer tubular member and the inner tubular member further moves the implant to a compressed configuration with a modified length L3 that is less than the initial length L1, wherein the one or more inclined surfaces are configured to prevent the tab from exiting the retainer when the stent is in the compressed configuration.

8. The medical device of claim 2 wherein the modified length L2 has a value 3% to 50% greater than a value of the initial length L1.

9. The medical device of claim 8 wherein the modified length L2 has a value about 10% to 50% greater than a value of the initial length L1.

10. The medical device of claim 1, wherein the one or more inclined surfaces are configured to prevent the tab from exiting the retainer when the stent is in a tensioned configuration in which the implant has been stretched from an initial length L1 to a modified length L2 that is greater than L1.

11. The medical device of claim 1, wherein the one or more inclined surfaces are configured to prevent the tab from exiting the retainer when the stent is in a compressed configuration in which the implant has been compressed from an initial length L1 to a modified length L2 that is less than L1.

12. The medical device of claim 1, wherein the one or more inclined surfaces comprises two inclined surfaces inclined in different directions from each other, wherein a minimum opening distance between the two inclined surfaces is less than a corresponding dimension of the tab.

13. The medical device of claim 1, wherein the tubular implant comprises a stent.

14. The medical device of claim 1, wherein the tab does not lengthen along the longitudinal axis when tension is applied to the tubular implant.

15. The medical device of claim 1, wherein the retainer forms a pocket, the medical device further comprising a space-filling material within the pocket, the space-filling material being configured to prevent the tab from exiting the retainer when the implant is in tension, in compression, or in a relaxed configuration.

16. The medical device of claim 1, wherein the tab comprises a first tab and the one or more inclined surfaces comprises a first inclined surface forming a first oblique angle with the longitudinal axis, the tubular implant including a second tab at the second end, and wherein the catheter includes a second retainer configured to secure the second end of the implant to the catheter, wherein the second retainer is configured to receive the second tab and defines a second inclined surface forming a second oblique angle with the longitudinal axis such that the second inclined surface faces the second tab when the second tab is received within the retainer.

17. A medical device comprising:

a tubular implant having a circumference, first and second ends, and having an initial length L1 along a longitudinal axis, at least one of the first end or the second end of the implant including a tab; and

an implant delivery system comprising a catheter comprising an outer tubular member disposed about an inner tubular member, the first end of the implant secured to the outer tubular member via a first retainer, and the second end of the implant secured to the inner tubular member via a second retainer such that changes in the relative positions of the outer tubular member and the inner tubular member change the initial length L1 of the implant to a modified length L2 along the longitudinal axis, the initial length L1 being an un-stretched length of the implant, and L2 being a maximum stretched length of the implant, and wherein at least one of the first retainer or the second retainer is configured to receive the tab and defines one or more inclined surfaces forming an oblique angle with the longitudinal axis of the implant such that the surface faces the tab when the tab is received within the retainer.

18. The medical device of claim 17, wherein the implant delivery system further includes an actuator mechanism movably coupled to the outer tubular member or the inner tubular member, wherein the actuator mechanism is configured to change relative positions of the outer tubular member and the inner tubular member, the relative movement of the outer tubular member and the inner tubular member moving the implant between tensioned and relaxed configurations such that movement of the implant towards the tensioned configuration stretches the implant to the modified length L2.

19. A method comprising:

securing a first end of a tubular implant to an outer member of a catheter, the tubular implant having first and second ends and extending along a longitudinal axis, and the first end of the implant including a tab, wherein the outer member comprises a retainer configured to receive the tab and defines one or more inclined surfaces forming an oblique angle with the longitudinal axis of the implant, wherein securing the first end of the tubular implant to the outer member comprises introducing the tab in the retainer such that the surface faces the tab; and

changing a relative position of the outer member with respect to an inner member of the catheter to change an initial length L1 of the implant to a modified length L2 along the longitudinal axis.

20. The method of claim 19, wherein the tab comprises a first tab and the one or more inclined surfaces comprises a first inclined surface forming a first oblique angle with the longitudinal axis, the tubular implant including a second tab at the second end, the inner member defining a second retainer configured to receive the second tab and defining a second inclined surface forming a second oblique angle with the longitudinal axis, the method further comprising securing a second end of the tubular implant to the inner member, wherein securing the second end of the tubular implant to the inner member comprises introducing the second tab in the second retainer such that the second inclined surface faces the second tab.