Golf club heads with energy storage characteristics

• US 10,688,350 B2
• Filed: 10/22/2015
• Issued: 06/23/2020
• Est. Priority Date: 10/24/2014
• Status: Active Grant

• Current Assignee: Karsten Manufacturing Corporation
• Original Assignee: Karsten Manufacturing Corporation
• Inventors: Jertson, Martin R., Morales, Eric J., Bacon, Cory S., Wang, Calvin, Chen, Xiaojian, Stokke, Ryan M.
• Primary Examiner(s): Pierce, William M
• Application Number:
  US14/920,480
• Publication Number:
  US 20160114228A1
• Time in Patent Office: 1,706 Days
• Field of Search: 473332, 473345, 473349, 473250
• CPC Class Codes: A63B 2053/0491 with added weights, e.g. changeable, replaceable
• CPC Class Codes: A63B 53/04 Heads
• CPC Class Codes: A63B 53/0408 characterised by specific dimensions, e.g. thickness
• CPC Class Codes: A63B 53/0433 with special sole configurations
• CPC Class Codes: A63B 53/0437 with special crown configurations
• CPC Class Codes: A63B 53/045 Strengthening ribs
• CPC Class Codes: A63B 53/0466 wood-type
• CPC Class Codes: A63B 53/047 iron-type

Abstract

Embodiments of golf club heads with energy storage characteristics are presented herein. In some embodiments, a golf club head comprises a body comprising a strikeface, a heel region, a toe region opposite the heel region, a sole, a crown, and an internal radius transition from the strikeface to at least one of the sole or the crown. In many embodiments, the internal radius transition region is not visible from an exterior of the golf club head and comprises a first tier, a second tier and a tier transition region between the first tier and the second tier.

Claims

1. A golf club head comprising:

a body having an outer surface and an inner surface, wherein the inner surface is not visible from an exterior of the golf head, the body comprising;

a strikeface;

a sole;

a crown;

a heel;

a toe; and

a transition region extending rearward from the strikeface to the sole, the transition region comprising;

a first tier directly abutting the strike face;

a first tier transition region directly abutting the first tier opposite the strike face;

a second tier directly abutting the first tier transition region opposite the first tier;

a second tier transition region directly abutting the second tier opposite the first tier transition region; and

a third tier directly abutting the second tier transition region opposite the second tier;

wherein;

the inner surface extends across each of the first tier, the first tier transition, the second tier, the second tier transition, and the third tier;

the first tier comprises a first thickness that is substantially constant or decreases from the strikeface to the first tier transition region;

the second tier comprises a second thickness that is substantially constant or decreases from the first tier transition region to the second tier transition region, wherein the second thickness is smaller than the first thickness;

the third tier comprises a third thickness that is substantially constant or decreases from the second tier transition region to the sole, wherein the third thickness is smaller than the first thickness and the second thickness;

each of the first thickness, second thickness, and third thickness is measured between the inner surface and outer surface of the body;

the outer surface is continuous across the transition region between the strikeface and the sole;

the first and second tier lengths are measured in a direction from the strikeface towards a rear of the golf club head;

the inner surface of the first tier transition comprises;

a first arcuate surface comprising a first radius of curvature and extending rearward from the first tier and a second arcuate surface comprising a second radius of curvature and extending forward from the second tier, the first arcuate surface being convex and the second arcuate surface being concave when viewed normal to the inner surface;

the inner surface of the second tier transition comprises a third arcuate surface comprising a third radius of curvature and extending rearward from the second tier and a fourth arcuate surface comprising a fourth radius of curvature and extending forward from the third tier, the third arcuate surface being convex and the fourth arcuate surface being concave when viewed normal to the inner surface;

the first and the second radius of curvature of the first tier transition are at least 2 times the difference between the first thickness and the second thickness of the first tier and the second tier, respectively, and

the third and the fourth radius of curvature of the second tier transition are at least 2 times the difference between the second thickness and the third thickness of the second tier and the third tier, respectively; and

the inner surface is continuous from the first tier to the third tier.

2. The golf club head of claim 1, wherein:

a first tier length of the first tier is approximately equal to a second tier length of the second tier; and

the first and second tier lengths are measured in a direction from the strikeface towards a rear of the golf club head.

3. The golf club head of claim 1, wherein:

the first tier is longer than the second tier, as measured in a direction from the strikeface towards a rear of the golf club head.

4. The golf club head of claim 1, wherein:

the third tier is longer than the second tier, in a direction from the strikeface towards a rear of the golf club head.

5. The golf club head of claim 1, wherein:

the body further comprises an internal weight pad at the sole; and

the internal weight pad is thicker than the first tier of the transition region.

6. The golf club head of claim 1, wherein:

the body further comprises an internal rib at the sole and approximately parallel to the strikeface; and

an internal rib thickness of the internal rib is greater than a final tier of the transition region.

7. The golf club head of claim 1, wherein:

the golf club head is selected from the group consisting of a driver golf club head, a fairway wood golf club head, a hybrid golf club head, and an iron golf club head.

8. The golf club of claim 1, wherein;

the first arcuate surface comprises a first radius of curvature, the second arcuate surface comprises a second radius of curvature, the third arcuate surface comprises a third radius of curvature, and the fourth arcuate surface comprises a fourth radius of curvature;

the first and the second radius of curvature of the first tier transition are approximately 6.5 times the difference between the first thickness and the second thickness of the first tier and the second tier, respectively, and

the third and the fourth radius of curvature of the second tier transition are approximately 6.5 times the difference between the second thickness and the third thickness of the second tier and the third tier, respectively.

9. The golf club head of claim 1, wherein:

the first tier is approximately 0.030 inch to approximately 0.060 inch thick;

the second tier is approximately 0.020 inch to approximately 0.050 inch thick; and

the third tier is approximately 0.010 inch to approximately 0.040 inch thick.

10. The golf club head of claim 1, wherein:

the first tier is approximately 0.035 inch to approximately 0.065 inch thick;

the second tier is approximately 0.025 inch to approximately 0.055 inch thick; and

the third tier is approximately 0.015 inch to approximately 0.045 inch thick.

11. The golf club head of claim 1, wherein:

the first tier is approximately 0.050 inch to approximately 0.080 inch thick;

the second tier is approximately 0.040 inch to approximately 0.070 inch thick; and

the third tier is approximately 0.030 inch to approximately 0.060 inch thick.

12. The golf club head of claim 1, wherein:

the first tier is approximately 0.055 inch to approximately 0.085 inch thick;

the second tier is approximately 0.045 inch to approximately 0.075 inch thick; and

the third tier is approximately 0.030 inch to approximately 0.060 inch thick.

13. The golf club head of claim 1, further comprising:

a first crown thickness positioned on a front end of the club head behind the strike face or transition region; and

a second crown thickness positioned behind the first crown thickness toward the rear of the club head, wherein the first crown thickness is greater than the second crown thickness.

14. The golf club head of claim 1, wherein:

the first tier length of the first tier is approximately 0.05 inch to approximately 0.80 inch;

the second tier length of the second tier is approximately 0.03 inch to approximately 0.60 inch;

the third tier length of the third tier is approximately 0.04 inch to approximately 0.70 inch.

15. A golf club head comprising:

a body comprising;

a strikeface defining a forward portion of the body;

a sole transition extending from the strikeface;

a sole extending from the sole transition and defining a rearward portion of the body;

a heel; and

a toe;

wherein the strikeface, the sole transition, and the sole each have a respective outer surface and a respective inner surface the outer surface being opposite the inner surface; and

wherein the sole transition includes;

a first tier being most proximate to the strikeface, a third tier being most proximate to the sole, and a second tier between the first tier and the third tier;

the first tier being coupled to the second tier via a first tier transition, the inner surface of the first tier transition including a first arcuate surface comprising a first radius of curvature and extending rearward from the first tier and a second arcuate surface comprising a second radius of curvature and extending forward from the second tier, the first arcuate surface being convex and the second arcuate surface being concave when viewed normal to the inner surface;

the second tier being coupled to the third tier via a second tier transition, the inner surface of the second tier transition including a third arcuate surface comprising a third radius of curvature and extetnding rearward from the second tier and a fourth arcuate surface comprising a fourth radius of curvature and extending forward from the third tier, the first arcuate surface being convex and the second arcuate surface being concave when viewed normal to the inner surface;

the first tier having a first thickness, the second tier having a second thickness that is less than the first thickness, and the third tier having a third thickness that is less than the second thickness, each of the first thickness, second thickness, and third thickness being measured between the inner surface and outer surface of the respective tier;

the first radius of curvature and the second radius of curvature are at least 2 times the difference between the first thickness and the second thickness; and

the third radius of curvature and the fourth radius of curvature are at least 2 times the difference between the second thickness and the third thickness.

16. The golf club head of claim 15, wherein:

the first tier has a first tier length measured from the strikeface to the first tier transition;

the second tier has a second tier length measured from the first tier transition to the second tier transition; and

the dimensions of the first tier length, second tier length, first thickness, second thickness, and third thickness are one of;

a. the first tier length is approximately 0.05 inch to approximately 0.80 inch;

the second tier length is approximately 0.03 to approximately 0.60 inch;

the first thickness is approximately 0.030 inch to approximately 0.060 inch;

the second thickness is approximately 0.020 inch to approximately 0.050 inch; and

the third thickness is approximately 0.010 inch to approximately 0.040 inch;

b. the first tier length is approximately 0.05 inch to approximately 0.80 inch;

the second tier length is approximately 0.03 to approximately 0.60 inch;

the first thickness is approximately 0.035 inch to approximately 0.065 inch;

the second thickness is approximately 0.025 inch to approximately 0.055 inch; and

the third thickness is approximately 0.015 inch to approximately 0.045 inch;

c. the first tier length is approximately 0.05 inch to approximately 0.80 inch;

the second tier length is approximately 0.03 to approximately 0.60 inch;

the first thickness is approximately 0.050 inch to approximately 0.080 inch;

the second thickness is approximately 0.040 inch to approximately 0.070 inch; and

the third thickness is approximately 0.030 inch to approximately 0.060 inch;

or

d. the first tier length is approximately 0.03 inch to approximately 0.30 inch;

the second tier length is approximately 0.04 to approximately 0.40 inch;

the first thickness is approximately 0.055 inch to approximately 0.085 inch;

the second thickness is approximately 0.045 inch to approximately 0.075 inch; and

the third thickness is approximately 0.030 inch to approximately 0.060 inch.