Steam reboiler with turbine

• US 10,690,010 B2
• Filed: 03/16/2018
• Issued: 06/23/2020
• Est. Priority Date: 03/16/2018
• Status: Active Grant

• Current Assignee: UOP Llc (Honeywell International Inc.)
• Original Assignee: UOP Llc (Honeywell International Inc.)
• Inventors: Harris, James W, Frey, Stanley Joseph
• Primary Examiner(s): Laurenzi, Mark A
• Assistant Examiner(s): Hu, Xiaoting
• Application Number:
  US15/923,995
• Publication Number:
  US 20190284961A1
• Time in Patent Office: 830 Days
• CPC Class Codes: F01K 13/003 Arrangements for measuring or testing in general G01
• CPC Class Codes: F01K 13/02 Controlling, e.g. stopping or starting
• CPC Class Codes: F01K 17/02 for heating purposes, e.g. industrial, domestic F01K17/06 takes precedence; domestic- or space-heating systems, e.g. central-heating systems, in general F24D1/00, F24D3/00, F24D9/00
• CPC Class Codes: F01K 7/16 the engines being only of turbine type the engines using steam of critical or overcritical pressure F01K7/32; the engines being of extraction or non-condensing type F01K7/34
• CPC Class Codes: F01K 7/38 the engines being of turbine type

Abstract

A steam reboiler unit that includes turbines for reducing the pressure of various streams associated with the reboilers. The turbines generate electricity from the pressure reduction which can be recovered and utilized elsewhere in the processing unit. Data from the turbine associated with the amount of electrical power generated by the turbine is used to adjust other processing conditions to provide for a more efficient operation of the processing unit.

Claims

1. A process for recovering electrical power from a steam reboiler system, the process comprising:

converting an inlet liquid process stream from a processing unit into a vapor phase and a liquid phase in a reboiler;

heating the inlet liquid process stream within the reboiler with a stream of steam using a heat exchanger having an inlet and an outlet;

reducing a pressure of the stream of steam with a turbine prior to heating the inlet liquid process stream, wherein the steam after the pressure reduction comprises a superheat steam, and the degrees of superheat in the steam after passing through the turbine is less than 20 degrees C.;

recovering condensate from the outlet after heating the inlet liquid process stream;

rotating a turbine wheel within the turbine, the turbine wheel configured to transmit rotational movement to an electrical generator;

generating electricity with the turbine;

receiving information from the turbine relative to an amount of electricity generated by the turbine;

receiving information associated with a throughput of the processing unit; and

,

determining an electrical power generated target based in part upon the information associated with the throughput of the processing unit,

wherein the amount of electricity generated by the turbine meets or exceeds the electrical power generated target, and wherein the process further comprises

maintaining the throughput of the processing unit while reducing a flow of fuel to a heater producing the stream of steam.

2. The process of claim 1, further comprising:

passing the condensate through a second turbine.

3. The process of claim 1, further comprising:

mixing the stream of steam with a water stream before heating the inlet liquid process stream.

4. The process of claim 1 wherein the degrees of superheat in the steam after passing through the turbine is less than 5 degrees C.

5. The process of claim 1 further comprising:

displaying the amount of electricity generated by the turbine on at least one display screen.

6. The process of claim 1, wherein the processing unit comprises a plurality of turbines each configured to generate electricity, and wherein the process comprises:

determining a total electrical power generated value based upon the amount of electricity generated by each of the turbines; and

,

displaying the total electrical power generated value on at least one display screen.

7. The process of claim 1 further comprising:

determining a difference between the electrical power generated target and the amount of electricity generated by the turbine; and

,

displaying the difference on at least one display screen.

8. A process for recovering electrical power from a steam reboiler system, the process comprising:

passing a liquid process stream of a processing unit to a reboiler;

passing a stream of steam into a heat exchanger disposed within the reboiler, wherein the steam comprises superheat steam and the degrees of superheat in the steam is less than 20 degrees C.;

heating the liquid process stream in the reboiler with the stream of steam;

recovering a stream of condensate from the heat exchanger;

recovering a mixed stream from the reboiler, the mixed stream comprising the liquid process stream and a vapor portion of the liquid process stream;

controlling the flow or pressure of the stream of steam with at least one turbine, the at least one turbine being disposed in a condensate recovery line, in a steam supply line, or both;

generating electricity with the at least one turbine;

receiving information from the at least one turbine relative to an amount of electricity generated by the at least one turbine;

receiving information associated with a throughput of the processing unit; and

,

determining an electrical power generated target based in part upon the information associated with the throughput of the processing unit,

wherein the amount of electricity generated by the at least one turbine meets or exceeds the electrical power generated target, and wherein the process further comprises

maintaining the throughput of the processing unit while reducing a flow of fuel to a heater producing the stream of steam.

9. The process of claim 8, wherein a first turbine of the at least one turbine is disposed in the condensate recovery line, and wherein a second turbine of the at least one turbine is disposed in the steam supply line.

10. The process of claim 9, wherein the steam supply line is in communication, downstream of the second turbine, with a water supply line.

11. The process of claim 10, wherein the water supply line includes a third turbine.