Heat exchange tube for heat exchanger, heat exchanger and assembly method thereof

• US 10,690,420 B2
• Filed: 08/12/2016
• Issued: 06/23/2020
• Est. Priority Date: 08/25/2015
• Status: Active Grant

• Current Assignee: Danfoss Micro Channel Heat Exchanger (Jiaxing) Co., Ltd. (Danfoss A/S)
• Original Assignee: Danfoss Micro Channel Heat Exchanger (Jiaxing) Co., Ltd. (Danfoss A/S)
• Inventors: Zhang, Zhifeng, Wei, Wenjian
• Primary Examiner(s): Ciric, Ljiljana V.
• Application Number:
  US15/754,750
• Publication Number:
  US 20180252475A1
• Time in Patent Office: 1,411 Days
• CPC Class Codes: B21D 39/046 Connecting tubes to tube-like fittings
• CPC Class Codes: B21D 53/08 of both metal tubes and sheet metal connecting tubes in openings B21D39/06
• CPC Class Codes: F28D 7/16 the conduits being arranged in parallel spaced relation F28D7/0008 - F28D7/0058 take precedence; F28D7/02 - F28D7/10 take precedence
• CPC Class Codes: F28D 7/1684 the conduits having a non-circular cross-section
• CPC Class Codes: F28F 1/022 with multiple channels
• CPC Class Codes: F28F 1/325 Fins with openings
• CPC Class Codes: F28F 2275/12 by methods involving deformation of the elements
• CPC Class Codes: F28F 2275/125 by bringing elements together and expanding
• CPC Class Codes: F28F 9/013 for tubes or tube-assemblies
• CPC Class Codes: F28F 9/0132 formed by slats, tie-rods, articulated or expandable rods
• CPC Class Codes: F28F 9/182 the heat-exchange conduits having ends with a particular shape, e.g. deformed; the heat-exchange conduits or end plates having supplementary joining means, e.g. abutments

Abstract

A heat exchange tube (51) for a heat exchanger, heat exchanger and assembly method thereof. The heat exchange tube (51) is a combined heat exchange tube having a space (55) at its center, and the space (55) is configured to accommodate an insertion member (57), such that the combined heat exchange tube is expanded in and joined with a corresponding fin hole (53) in the heat exchanger. A heat exchange tube that is minute or has a small inner diameter can thus be expanded in a heat exchanger fin without employing a brazing process.

Claims

1. A heat exchange tube for a heat exchanger, the heat exchange tube comprising:

a combined heat exchange tube having a space at a center of the heat exchange tube, and

an insert configured to be accommodated in the space, to expand and joint the combined heat exchange tube in a fin hole in the heat exchanger,

wherein the combined heat exchange tube comprises at least N separate heat exchange sub-tubes, where N is a natural number greater than or equal to 2, each of the N heat exchange sub-tubes being a heat exchange sub-tube having one Nth of a circular arc, and each of the N heat exchange a sub-tubes having a centrally located recess corresponding to the respective arc, the recess being inwardly recessed towards a channel in the respective heat exchange sub-tube along the longitudinal direction of the respective heat exchange sub-tube.

2. The heat exchange tube for a heat exchanger as claimed in claim 1, wherein

the outer surface of the combined heat exchange tube is circular.

3. The heat exchange tube for a heat exchanger as claimed in claim 2, wherein

the outer surfaces of the at least N heat exchange sub-tubes are connected to one another via a connecting sheet.

4. The heat exchange tube for a heat exchanger as claimed in claim 1, wherein

parts of the outer surfaces of the at least N heat exchange sub-tubes enclose the space at the center of the heat exchange tube.

5. The heat exchange tube for a heat exchanger as claimed in claim 4, wherein

the outer surfaces of the at least N heat exchange sub-tubes are connected to one another via a connecting sheet.

6. The heat exchange tube for a heat exchanger as claimed in claim 1, wherein

the outer surfaces of the at least N heat exchange sub-tubes are connected to one another via a connecting sheet.

7. The heat exchange tube for a heat exchanger as claimed in claim 6, wherein

the connecting sheet is stretched or cracked when expanding and jointing the at least N heat exchange sub-tubes in the fin hole by using the insert.

8. The heat exchange tube for a heat exchanger as claimed in claim 1, wherein

the N recesses encircle a space when the N heat exchange sub-tubes are combined together.

9. The heat exchange tube for a heat exchanger as claimed in claim 1, wherein

the number of channels in each heat exchange sub-tube is at least one.

10. The heat exchange tube for a heat exchanger as claimed in claim 1, wherein the insert is an internal expanding tube, and has a shape corresponding to the space.

11. The heat exchange tube for a heat exchanger as claimed in claim 10, wherein

the internal expanding tube is hollow, solid or porous.

12. The heat exchange tube for a heat exchanger as claimed in claim 10, wherein

the insert comprises a protrusion which protrudes outwardly from an outer surface of the internal expanding tube, the protrusion being configured to be inserted into a gap between two adjacent heat exchange sub-tubes when expanding and jointing the N heat exchange sub-tubes in the fin hole.

13. The heat exchange tube for a heat exchanger as claimed in claim 12, wherein

the internal expanding tube has a number of protrusions which is the same as the number of the heat exchange sub-tubes in each said fin hole.

14. The heat exchange tube for a heat exchanger as claimed in claim 12, wherein

the protrusion extends along the longitudinal direction of the internal expanding tube.

15. A heat exchanger comprising:

a plurality of fins, each of the plurality of fins provided with a fin hole; and

a plurality of heat exchange tubes, each of the plurality of heat exchange tubes passing through the fin holes so as to stack the plurality of fins together on top of one another;

wherein at least one of the plurality of heat exchange tubes comprises a combined heat exchange tube having a space at the center of the heat exchange tube, and

an insert configured to be accommodated in the space to expand and joint the combined heat exchange tube in a fin hole in the heat exchanger,

wherein the combined heat exchange tube comprises at least N separate heat exchange sub-tubes, where N is a natural number greater than or equal to 2, each of the N heat exchange sub-tubes being a heat exchange sub-tube having one Nth of a circular arc, and each of the N heat exchange sub-tubes having a centrally located recess corresponding to the respective arc, the recess being inwardly recessed towards a channel in the respective heat exchange sub-tube along the longitudinal direction of the respective heat exchange sub-tube.

16. A heat exchange tube for a heat exchanger, the heat exchange tube comprising:

a combined heat exchange tube having a space at a center of the heat exchange tube, and

an insert accommodated in the space and configured to expand and joint the combined heat exchange tube in a fin hole in the heat exchanger,

wherein the insert is an internal expanding tube having a shape corresponding to the space, and

wherein the insert comprises a protrusion protruding outwardly from an outer surface of the internal expanding tube, the protrusion being configured to be inserted into a gap between two adjacent heat exchange sub-tubes when expanding and jointing the two heat exchange sub-tubes in the fin hole.