Electrical connector assembly

• US 10,700,451 B1
• Filed: 02/08/2019
• Issued: 06/30/2020
• Est. Priority Date: 02/08/2019
• Status: Active Grant

• Current Assignee: Lear Corporation
• Original Assignee: Lear Corporation
• Inventors: Pinol Pedret, Montserrat, Pujol Simon, Antoni, Aragones Carrete, Alberto
• Primary Examiner(s): Gilman, Alexander
• Application Number:
  US16/270,751
• Time in Patent Office: 508 Days
• Field of Search: 439813
• CPC Class Codes: F16B 2200/93 Fastener comprising feature for establishing a good electrical connection, e.g. electrostatic discharge or insulation feature
• CPC Class Codes: F16B 35/005 Set screws; Locking means therefor
• CPC Class Codes: H01R 11/01 characterised by the form or arrangement of the conductive interconnection between the connecting locations
• CPC Class Codes: H01R 11/03 characterised by the relationship between the connecting locations H01R11/11 takes precedence
• CPC Class Codes: H01R 11/05 the connecting locations having different types of direct connections
• CPC Class Codes: H01R 11/09 the connecting locations being identical
• CPC Class Codes: H01R 2101/00 One pole
• CPC Class Codes: H01R 4/30 utilising a screw or nut clamping member H01R4/50 takes precedence; utilising a clamping member acted on by screw or nut H01R4/38; for coaxial cables H01R9/0521
• CPC Class Codes: H01R 4/302 having means for preventing loosening of screw or nut, e.g. vibration-proof connection
• CPC Class Codes: H01R 4/308 Conductive members located parallel to axis of screw
• CPC Class Codes: H01R 4/56 one conductor screwing into another
• CPC Class Codes: H01R 9/22 Bases, e.g. strip, block, panel for printed circuits H01R12/50

Abstract

An electrical connector assembly is provided with a conductive body with a first aperture formed therein, and a second aperture formed therein intersecting the first aperture. A first post has an aperture formed radially therethrough. The first post is sized to be received within the first aperture of the conductive body with an end of the first post accessible externally from the conductive body for receipt of a first electrical connector. A fastener is sized to be received within the second aperture of the conductive body and extend through the aperture in the first post to retain the first post in the conductive body for electrical communication between the first electrical connector and the conductive body. A second post is exposed externally from the conductive body for receipt of a second electrical connector for electrical communication with the first electrical connector.

Claims

1. An electrical connector assembly comprising:

a conductive body with a first aperture formed therein, and a second aperture formed therein intersecting the first aperture;

a first post with an aperture formed radially therethrough, the first post sized to be received within the first aperture of the conductive body with an end of the first post accessible externally from the conductive body for receipt of a first electrical connector;

a fastener sized to be received within the second aperture of the conductive body and extend through the aperture in the first post to retain the first post in the conductive body for electrical communication between the first electrical connector and the conductive body; and

a second post exposed externally from the conductive body for receipt of a second electrical connector for electrical communication with the first electrical connector; and

wherein the first post is externally threaded at the end exposed externally from the conductive body.

2. The electrical connector assembly of claim 1 wherein the first aperture in the conductive body has a diameter greater than a diameter of the second aperture in the conductive body.

3. The electrical connector assembly of claim 2 wherein the second aperture of the conductive body passes through the first aperture of the conductive body.

4. The electrical connector assembly of claim 3 wherein the fastener passes through the first aperture of the conductive body.

5. The electrical connector assembly of claim 1 wherein the second aperture is internally threaded.

6. The electrical connector assembly of claim 5 wherein the fastener is externally threaded to engage the internal threads of the second aperture.

7. The electrical connector assembly of claim 1 wherein the conductive body is formed of a material with a greater conductivity than a material of the first post.

8. The electrical connector assembly of claim 1 wherein a tool receptacle is formed into the end of the first post exposed externally from the conductive body to align the aperture of the first post with the fastener.

9. The electrical connector assembly of claim 1 wherein the first post is exposed externally from a first side of the conductive body;

and

wherein the second post is exposed externally from a second side of the conductive body that is spaced apart and opposed from the first side.

10. The electrical connector assembly of claim 1 wherein the second post is formed integrally with the first post.

11. The electrical connector assembly of claim 1 wherein the second post is aligned axially with the first post.

12. The electrical connector assembly of claim 1 wherein the second post is offset axially from the first post.

13. The electrical connector assembly of claim 1 wherein the second post has an aperture formed radially therethrough for receipt of a fastener.

14. An electrical converter assembly comprising:

an electrical converter;

an electrical connector assembly according to claim 1, wherein the second post provides electrical connection between the conductive body and the electrical converter;

an electrical connector connected to the first post for electrical communication with the electrical converter; and

a housing mounted to the electrical converter to conceal the electrical connector assembly.

15. An electrical connector assembly comprising:

a conductive body with a first aperture formed therein and a second aperture formed therein spaced apart from and not intersecting the first aperture;

a first post sized to be received within the first aperture of the conductive body with an end of the first post exposed externally from the conductive body for receipt of a first electrical connector; and

a second post sized to be received with the second aperture of the conductive body with an end of the second post exposed externally from the conductive body for receipt of a second electrical connector for electrical communication with the first electrical connector; and

wherein the second post does not directly contact the first post to isolate the second post from contaminants that may be exposed to the first post.

16. An electrical connector assembly comprising:

a conductive body with a first aperture formed therein, and a second aperture formed therein intersecting and passing through the first aperture, wherein the first aperture in the conductive body has a diameter greater than a diameter of the second aperture in the conductive body, and wherein the second aperture is internally threaded;

a first post with an aperture formed radially therethrough, the first post sized to be received within the first aperture of the conductive body with an end of the first post accessible externally from a first side of the conductive body for receipt of a first electrical connector;

an externally threaded fastener sized to be received within the second aperture of the conductive body to engage the internal threads of the second aperture, and to extend through the aperture in the first post, and extend through the first aperture of the conductive body, to retain the first post in the conductive body for electrical communication between the first electrical connector and the conductive body; and

a second post exposed externally from a second side of the conductive body that is spaced apart and opposed from the first side, for receipt of a second electrical connector for electrical communication with the first electrical connector;

wherein the conductive body is formed of a material with a greater conductivity than a material of the first post; and

wherein a tool receptacle is formed into the end of the first post exposed externally from the conductive body to align the aperture of the first post with the fastener.

17. An electrical connector assembly comprising:

a conductive body with a first aperture formed therein, and a second aperture formed therein intersecting the first aperture;

a first post with an aperture formed radially therethrough, the first post sized to be received within the first aperture of the conductive body with an end of the first post accessible externally from the conductive body for receipt of a first electrical connector;

a fastener sized to be received within the second aperture of the conductive body and extend through the aperture in the first post to retain the first post in the conductive body for electrical communication between the first electrical connector and the conductive body; and

a second post exposed externally from the conductive body for receipt of a second electrical connector for electrical communication with the first electrical connector; and

wherein a tool receptacle is formed into the end of the first post exposed externally from the conductive body to align the aperture of the first post with the fastener.

18. The electrical connector assembly of claim 17 wherein the tool receptacle is further defined as a driver slot.

19. An electrical connector assembly comprising:

a conductive body with a first aperture formed therein, and a second aperture formed therein intersecting the first aperture;

a first post with an aperture formed radially therethrough, the first post sized to be received within the first aperture of the conductive body with an end of the first post accessible externally from the conductive body for receipt of a first electrical connector;

a fastener sized to be received within the second aperture of the conductive body and extend through the aperture in the first post to retain the first post in the conductive body for electrical communication between the first electrical connector and the conductive body; and

a second post exposed externally from the conductive body for receipt of a second electrical connector for electrical communication with the first electrical connector;

wherein the first post is exposed externally from a first side of the conductive body; and

wherein the second post is exposed externally from a second side of the conductive body that is spaced apart and opposed from the first side.

20. An electrical connector assembly comprising:

a conductive body with a first aperture formed therein, and a second aperture formed therein intersecting the first aperture;

a first post with an aperture formed radially therethrough, the first post sized to be received within the first aperture of the conductive body with an end of the first post accessible externally from the conductive body for receipt of a first electrical connector;

a fastener sized to be received within the second aperture of the conductive body and extend through the aperture in the first post to retain the first post in the conductive body for electrical communication between the first electrical connector and the conductive body; and

a second post exposed externally from the conductive body for receipt of a second electrical connector for electrical communication with the first electrical connector; and

wherein the second post is aligned axially with the first post.

21. An electrical connector assembly comprising:

a conductive body with a first aperture formed therein, and a second aperture formed therein intersecting the first aperture;

a first post with an aperture formed radially therethrough, the first post sized to be received within the first aperture of the conductive body with an end of the first post accessible externally from the conductive body for receipt of a first electrical connector;

a fastener sized to be received within the second aperture of the conductive body and extend through the aperture in the first post to retain the first post in the conductive body for electrical communication between the first electrical connector and the conductive body; and

a second post exposed externally from the conductive body for receipt of a second electrical connector for electrical communication with the first electrical connector; and

wherein the second post has an aperture formed radially therethrough for receipt of a fastener.

22. The electrical connector assembly of claim 21 wherein a third aperture is formed in the conductive body intersecting the second aperture;

wherein the second post is sized to be received in the third aperture with the aperture of the second post aligned with the second aperture of the conductive body; and

wherein the fastener is sized to be received through the aperture of the second post to retain the second post in the conductive body for electrical communication between the second electrical connector and the conductive body.

23. The electrical connector assembly of claim 21 wherein a third aperture is formed in the conductive body, and a fourth aperture is formed in the conductive body intersecting the third aperture;

wherein the second post is sized to be received in the third aperture with the aperture of the second post aligned with the fourth aperture of the conductive body; and

wherein the electrical connector assembly further comprises a second fastener sized to be received within the fourth aperture of the conductive body and extend through the aperture of the second post to retain the second post in the conductive body for electrical communication between the second electrical connector and the conductive body.

24. An electrical converter assembly comprising:

an electrical converter;

an electrical connector assembly comprising;

a conductive body with a first aperture formed therein, and a second aperture formed therein intersecting the first aperture,

a first post with an aperture formed radially therethrough, the first post sized to be received within the first aperture of the conductive body with an end of the first post accessible externally from the conductive body for receipt of a first electrical connector,

a fastener sized to be received within the second aperture of the conductive body and extend through the aperture in the first post to retain the first post in the conductive body for electrical communication between the first electrical connector and the conductive body, and

a second post exposed externally from the conductive body for receipt of a second electrical connector for electrical communication with the first electrical connector;

wherein the second post provides electrical connection between the conductive body and the electrical converter;

an electrical connector connected to the first post for electrical communication with the electrical converter; and

a housing mounted to the electrical converter to conceal the electrical connector assembly.