Apparatus for controlling brushless motor and method for controlling brushless motor

• US 10,700,622 B2
• Filed: 08/29/2017
• Issued: 06/30/2020
• Est. Priority Date: 10/28/2016
• Status: Active Grant

• Current Assignee: Panasonic Intellectual Property Management Co., Ltd. (Panasonic Holdings Corporation)
• Original Assignee: Panasonic Intellectual Property Management Co., Ltd. (Panasonic Holdings Corporation)
• Inventors: Sato, Daisuke
• Primary Examiner(s): Glass, Erick D
• Application Number:
  US16/342,558
• Publication Number:
  US 20200052618A1
• Time in Patent Office: 1,036 Days
• Field of Search: 31840014
• CPC Class Codes: H02P 29/68 based on the temperature of a drive component or a semiconductor component
• CPC Class Codes: H02P 6/007 wherein the position is detected using the ripple of the current caused by the commutation
• CPC Class Codes: H02P 6/153 wherein the commutation is advanced from position signals phase in function of the speed

Abstract

A brushless motor control apparatus includes an inverter circuit that applies a drive voltage to a winding of each phase of a brushless motor, a rotor magnetic pole detector that outputs a magnetic pole detection signal corresponding to a rotor position of the brushless motor based on a change of a magnetic pole detected by a Hall sensor, a rotor position estimator that outputs, each time a level of the magnetic pole detection signal is switched, an estimated rotor position signal that indicates an estimated rotor position with an electrical angle and indicates a predetermined electrical angle corresponding to the level after switching, a current detector that detects a current supplied to the inverter circuit as a power source current value, and an electrical angle correction unit that corrects the estimated rotor position signal by determining an electrical angle offset based on fluctuation in the power source current value and adding the electrical angle offset to the electrical angle indicated by the estimated rotor position signal.

Claims

1. A brushless motor control apparatus comprising:

an inverter circuit that applies a drive voltage to a winding of each phase of a brushless motor;

a rotor magnetic pole detector that outputs a magnetic pole detection signal corresponding to a rotor position of the brushless motor based on a change of a magnetic pole detected by a Hall sensor;

a rotor position estimator that outputs, each time a level of the magnetic pole detection signal is switched, an estimated rotor position signal that indicates an estimated rotor position with an electrical angle and indicates a predetermined electrical angle corresponding to the level after switching;

a current detector that detects a current supplied to the inverter circuit as a power source current value; and

an electrical angle correction unit that corrects the estimated rotor position signal by determining an electrical angle offset based on fluctuation in the power source current value and adding the electrical angle offset to the electrical angle indicated by the estimated rotor position signal.

2. The brushless motor control apparatus according to claim 1, wherein the electrical angle correction unit calculates variance of the power source current value during a rotary operation of the brushless motor at a constant speed as an evaluation value, and determines the electrical angle offset corresponding to a minimum value of the evaluation value.

3. The brushless motor control apparatus according to claim 1, wherein the electrical angle correction unit adds the electrical angle offset to the electrical angle indicated by the estimated rotor position signal, in a period of any one level of a high level and a low level of the magnetic pole detection signal.

4. The brushless motor control apparatus according to claim 1, wherein the electrical angle correction unit corrects the estimated rotor position signal a plurality of times while gradually increasing or decreasing the electrical angle offset during a rotary operation of the brushless motor at a constant speed, retains variance of a plurality of the power source current values detected by the current detector for each electrical angle offset as an evaluation value, approximates a relationship between the electrical angle offset and the evaluation value with a polynomial, and determines the electrical angle offset corresponding to a minimum value of the evaluation value in the polynomial.

5. The brushless motor control apparatus according to claim 1, wherein the electrical angle correction unit gradually increases or decreases the electrical angle offset during a rotary operation of the brushless motor at a constant speed, performs frequency analysis on the power source current value detected by the current detector at each electrical angle offset, and determines the electrical angle offset corresponding to a minimum value of a predetermined frequency component.

6. A brushless motor control method that uses an inverter circuit that applies a drive voltage to a winding of each phase of a brushless motor, the brushless motor control method comprising:

outputting a magnetic pole detection signal corresponding to a rotor position of the brushless motor based on a change of a magnetic pole detected by a Hall sensor;

outputting, each time a level of the magnetic pole detection signal is switched, an estimated rotor position signal that indicates an estimated rotor position with an electrical angle and indicates a predetermined electrical angle corresponding to the level after switching;

detecting a current supplied to the inverter circuit as a power source current value;

determining an electrical angle offset based on fluctuation in the power source current value; and

correcting the estimated rotor position signal by adding the electrical angle offset to the electrical angle indicated by the estimated rotor position signal.