Flexible plate fixation of bone fractures

• US 10,716,605 B2
• Filed: 08/23/2017
• Issued: 07/21/2020
• Est. Priority Date: 06/23/2010
• Status: Active Grant

• Current Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Bottlang, Michael, Madey, Steven M.
• Primary Examiner(s): Chang, Olivia C
• Application Number:
  US15/684,607
• Publication Number:
  US 20180036048A1
• Time in Patent Office: 1,063 Days
• CPC Class Codes: A61B 17/8004 with means for distracting or compressing the bone or bones
• CPC Class Codes: A61B 17/8038 the additional component being inserted in the screw head
• CPC Class Codes: A61B 17/8047 wherein the additional element surrounds the screw head in the plate hole A61B17/8052 takes precedence
• CPC Class Codes: A61B 17/8085 with pliable or malleable elements or having a mesh-like structure, e.g. small strips A61B17/8071, A61B17/8076 take precedence
• CPC Class Codes: A61B 17/863 with thread interrupted or changing its form along shank, other than constant taper
• CPC Class Codes: A61B 2560/00 Constructional details of operational features of apparatus; Accessories for medical measuring apparatus

Abstract

Embodiments provide methods, apparatuses, and systems for fixation of a fractured bone. In various embodiments, the systems and plates may provide elastic suspension of the receiving holes relative to the osteosynthesis plate. This elastic suspension may promote load distribution between the screws that connect a bone segment to the plate, thereby reducing stress risers and load shielding effect. In addition, stress at the screw holes, and within the construct as a whole, is reduced by incorporation of these elastic elements in the plate. Additionally, in some embodiments, for instance if fracture healing by callus formation is desired, elastic suspension of the receiving holes relative to the osteosynthesis plate may enable small, controlled amounts of relative motion between bone fragments connected by the plate, which may promote fracture healing by callus formation.

Claims

1. A device, comprising:

a bone fracture fixation plate having an outer surface and a bone-facing surface, the bone plate comprising one or more slots extending through the plate from the outer surface to the bone-facing surface, the one or more slots at least partially circumscribing a periphery of a receiving hole and not penetrating through a longitudinal edge of the bone plate, the periphery of the receiving hole adapted to receive a removable plug or rivet, wherein a polymeric spring element at least partially surrounds the removable plug or rivet and permits axial translation of the bone plate relative to the receiving hole within a plane that is substantially parallel to the outer or bone-facing surface of the bone plate, but substantially prevents motion of the bone plate relative to the receiving hole in a direction that is substantially perpendicular to the outer or bone-facing surface of the bone plate.

2. The device of claim 1, wherein the elastic displacement comprises substantially only longitudinal displacement.

3. The device of claim 1, wherein the receiving hole comprises at least one thread for engaging a fixation element inserted therethrough.

4. The device of claim 1, wherein the receiving hole is elliptical or quasi-rectangular, and wherein a largest dimension of the receiving hole is substantially parallel to a longitudinal axis of the bone fracture fixation plate.

5. The device of claim 1 wherein at least a portion of a wall of the receiving hole is angled to engage an angled head of a fixation element inserted therethrough.

6. The device of claim 1, wherein the rivet is adapted to protect the spring element from excessive deformation in a direction perpendicular to an upper or lower plane of the bone fracture fixation plate.

7. The device of claim 1, wherein the rivet comprises a threaded receiving hole.

8. The device of claim 1, wherein the rivet is adapted to translate along a longitudinal axis of the bone fracture fixation plate.

9. The device of claim 1, wherein the one or more slots comprise two or more angled, anti-parallel portions adapted to protect the spring element from excessive deformation in a direction perpendicular to an upper or lower plane of the bone fracture fixation plate.

10. The device of claim 1, further comprising a plurality of the receiving holes, wherein the receiving holes are aligned in an essentially linear hole pattern along a longitudinal axis of the bone plate.

11. The device of claim 1, further comprising a plurality of the receiving holes, wherein the receiving holes are arranged in a staggered pattern.

12. The device of claim 1, further comprising a retention element adapted to center the rivet in the receiving hole.

13. The device of claim 12, wherein the retention element comprises a metallic spring element, a non-metallic spring element, or a corrugated metal strip.

14. A device, comprising:

a bone fracture fixation plate having an outer surface and a bone-facing surface, the bone fracture fixation plate comprising an enlarged receiving hole extending through the plate from the outer surface to the bone-facing surface;

a removable insert positionable within the enlarged receiving hole of the bone fracture fixation plate, the removable insert including a threaded receiving hole configured for receiving a bone fastener; and

a spring element configured to be disposed between the removable insert and the enlarged receiving hole when the removable insert is assembled to the bone fracture fixation plate, the spring element formed at least partially from a polymer material, the spring element permitting axial translation of the bone fracture fixation plate relative to the threaded receiving hole within a plane that is substantially parallel to the outer or bone-facing surface of the bone fracture fixation plate, but substantially preventing motion of the bone fracture fixation plate relative to the threaded receiving hole in a direction that is substantially perpendicular to the outer or bone-facing surface of the bone fracture fixation plate.

15. The device of claim 14, further comprising a bone fastener configured for insertion within the threaded receiving hole of the removable insert.

16. The device of claim 15, wherein the bone fastener comprises a bone screw including a threaded head configured to engage the threaded receiving hole.

17. A device, comprising:

a bone fracture fixation plate having an outer surface and a bone-facing surface, the bone fracture fixation plate comprising an enlarged receiving hole extending through the plate from the outer surface to the bone-facing surface;

an insert element positionable within the enlarged receiving hole of the bone fracture fixation plate, the insert element including a fastener hole configured for receiving a bone fastener; and

a spring element configured to be disposed between the insert element and the enlarged receiving hole when the insert element is positioned within the enlarged receiving hole of the bone fracture fixation plate, the spring element formed at least partially from a polymer material, the spring element permitting axial translation of the bone fracture fixation plate relative to the fastener hole within a plane that is substantially parallel to the outer or bone-facing surface of the bone fracture fixation plate, but substantially preventing motion of the bone fracture fixation plate relative to the fastener hole in a direction that is substantially perpendicular to the outer or bone-facing surface of the bone fracture fixation plate.