Pin fin heat exchanger

• US 10,718,574 B2
• Filed: 10/21/2016
• Issued: 07/21/2020
• Est. Priority Date: 10/28/2015
• Status: Active Grant

• Current Assignee: Integrated Heat Exchange Limited
• Original Assignee: Sustainable Engine Systems Ltd.
• Inventors: Hislop, Drummond Watson
• Primary Examiner(s): Rojohn, III, Claire E
• Application Number:
  US15/769,838
• Publication Number:
  US 20180266773A1
• Time in Patent Office: 1,369 Days
• Field of Search: 165 804, 16510421
• CPC Class Codes: F28D 15/0275 Arrangements for coupling heat-pipes together or with other structures, e.g. with base blocks; Heat pipe cores
• CPC Class Codes: F28D 15/04 with tubes having a capillary structure
• CPC Class Codes: F28D 15/046 characterised by the material or the construction of the capillary structure
• CPC Class Codes: F28D 2015/0216 having particular orientation, e.g. slanted, or being orientation-independent
• CPC Class Codes: F28D 2015/0225 Microheat pipes
• CPC Class Codes: F28F 1/26 the means being integral with the element F28F1/32 takes precedence
• CPC Class Codes: F28F 1/32 the means having portions engaging further tubular elements
• CPC Class Codes: F28F 2215/06 Hollow fins; fins with internal circuits
• CPC Class Codes: F28F 3/022 the means being wires or pins

Abstract

A pin fin heat exchanger including a pin fin heat pipe. A main tube of the heat pipe may divide at the evaporator end into a number of pin fin evaporators, each having fluid entrances and exits to the main tube; and at the condenser end into a number of pin fin condensers, each having fluid entrances and exits to the main tube.

Claims

1. A pin fin heat exchanger comprising at least one pin fin heat pipe, said at least one pin fin heat pipe having a cavity to contain working fluid;

said at least one pin fin heat pipe comprising a main tube and a plurality of branching pin fin heat pipe end portions projecting from said main tube, each branching pin fin heat pipe end portion comprises a part of said cavity and comprises a wicking layer bounding said part of said cavity; and

the plurality of branching pin fin heat pipe end portions have curved longitudinal axes.

2. The pin fin heat exchanger as claimed in claim 1, wherein said at least one pin fin heat pipe has a transverse cross-sectional area including said cavity of one of:

less than 20 mm²;

less than 5 mm²; and

less than 0.8 mm².

3. The pin fin heat exchanger as claimed in claim 1, comprising a separator plate to separate a first fluid from a second fluid, wherein an end of said at least one pin fin heat pipe nearest the separator plate is tapered.

4. The pin fin heat exchanger as claimed in claim 1, wherein said cavity is bounded with a wicking layer, and a thickness of said wicking layer increases with distance from an end of said pin fin heat pipe toward a middle of said pin fin heat pipe.

5. The pin fin heat exchanger as claimed in claim 1, comprising a plurality of pin fin heat pipes with respective cavities interconnected to permit common charging with said working fluid.

6. The pin fin heat exchanger as claimed in claim 5, wherein said cavities are connected to a charging conduit.

7. The pin fin heat exchanger as claimed in claim 6, comprising a separator plate to separate a first fluid from a second fluid, wherein said charging conduit is contained within a thickness of said separator plate.

8. The pin fin heat exchanger as claimed in claim 6, comprising a plurality of charging conduits connected together before reaching a shared charging point.

9. The pin fin heat exchanger as claimed in claim 1, comprising a fin including a respective end portion of a plurality of pin fin heat pipes.

10. The pin fin heat exchanger as claimed in claim 9, wherein each end of said at least one pin fin heat pipe is divided to form a plurality of end portions to provide a respective one of a plurality of evaporators or a plurality of condensers.

11. The pin fin heat exchanger as claim 9, wherein said end portions have a fluid connection and a vapour connection with a main body of said at least one pin fin heat pipe where said end portions meet said main body.

12. The pin fin heat exchanger as claimed in claim 1, when a link wicking layer extends between said main tube and said at least one branching pin fin heat pipe, said link wicking layer having a greater thickness proximal to a junction between said main tube and said at least one branching pin fin heat pipe end portion.

13. The pin fin heat exchanger as claimed in claim 12, comprising an inner wall to block liquid flow from said link wicking layer to said cavity proximal to said junction.

14. The pin fin heat exchanger as claimed in claim 1, comprising at least one pin fin heat pipe, said at least one pin fin heat pipe having a cavity to contain working fluid;

said at least one pin fin heat pipe comprising a main tube and a plurality of branching pin fin heat pipe end portions projecting from said main tube, said plurality of branching pin fin heat pipe end portions providing a plurality of evaporators;

wherein

a transverse cross sectional area of said main tube decreases proximal to at least one end of said main tube; and

a transverse cross sectional area of said plurality of evaporators decreases with increasing distance from the main tube.

15. The pin fin heat exchanger as claimed in claim 1, wherein said main tube is divided into a plurality of sub tubes, said at least one branching pin fin heat pipe end portion projecting from one of said plurality of sub tubes.

16. The pin fin heat exchanger as claimed in claim 1, wherein said cavity is bounded with the wicking layer, and the pin fin heat exchanger comprises, an inner wall to block liquid flow from said wicking layer to said cavity, said inner wall extending along at least an adiabatic portion of said at least one pin fin heat pipe.

17. A method of manufacturing the pin fin heat exchanger as claimed in claim 1, comprising additive manufacturing.

18. The pin fin heat exchanger as claimed in claim 1, comprising at least one pin fin heat pipe, said at least one pin fin heat pipe having a cavity to contain working fluid;

said at least one pin fin heat pipe comprising a main tube and a plurality of branching pin fin heat pipe end portions projecting from said main tube;

wherein each branching pin fin heat pipe end portion comprises a part of said cavity and comprises a wicking layer bounding said part of said cavity; and

at least one of;

said plurality of branching pin fin heat pipe end portions provide a plurality of evaporators and longitudinal axes of at least two of said evaporators are non-parallel; and

said plurality of branching pin fin heat pipe end portions provide a plurality of condensers and longitudinal axes of at least two of said condensers are non-parallel.

21. The pin fin heat exchanger as claimed in claim 1, wherein the main tube has a transverse cross sectional area that decreases along a direction from a midpoint of the main tube towards an end of the main tube that includes the pin fin heat pipe end portions.

22. The pin fin heat exchanger as claimed in claim 18, wherein:

said plurality of branching pin fin heat pipe end portions provide said plurality of evaporators and longitudinal axes of at least two of said evaporators are non-parallel; and

said plurality of branching pin fin heat pipe end portions provide said plurality of condensers and longitudinal axes of at least two of said condensers are non-parallel.

19. A pin fin heat exchanger comprising at least one pin fin heat pipe, said at least one pin fin heat pipe having a cavity to contain working fluid;

said at least one pin fin heat pipe comprising a main tube and a plurality of branching pin fin heat pipe end portions projecting from said main tube;

wherein each branching pin fin heat pipe end portion comprises a part of said cavity and comprises a wicking layer bounding said part of said cavity; and

at least one of;

said plurality of branching pin fin heat pipe end portions provide a plurality of evaporators and said evaporators meet said main tube at evaporator junctions, where said evaporator junctions are at respective positions distributed over a three-dimensional curved surface; and

said plurality of branching pin fin heat pipe end portions provide a plurality of condensers and said condensers meet said main tube at condenser junctions, where said condenser junctions are at respective positions distributed over a three-dimensional curved surface.

20. The pin fin heat exchanger as claimed in claim 19, wherein at least one of

the evaporator junctions are at respective positions distributed at different points about a first circumference of the main tube;

and

the condenser junctions are at respective positions distributed at different points about a second circumference of the main tube.

23. The pin fin heat exchanger as claimed in claim 19, wherein:

said plurality of branching pin fin heat pipe end portions provide said plurality of evaporators and said evaporators meet said main tube at said evaporator junctions, where said evaporator junctions are at respective positions distributed over a three-dimensional curved surface; and

said plurality of branching pin fin heat pipe end portions provide said plurality of condensers and said condensers meet said main tube at said condenser junctions, where said condenser junctions are at respective positions distributed over a three-dimensional curved surface.