Anisotropic conductive sheet and method for manufacturing the same

• US 10,720,398 B2
• Filed: 10/26/2017
• Issued: 07/21/2020
• Est. Priority Date: 10/27/2016
• Status: Active Grant

• Current Assignee: Enplas Corporation
• Original Assignee: Enplas Corporation
• Inventors: Azumi, Leo
• Primary Examiner(s): Gushi, Ross N
• Application Number:
  US16/341,308
• Publication Number:
  US 20200051931A1
• Time in Patent Office: 999 Days
• Field of Search: 439 66, 439 91
• CPC Class Codes: H01L 21/486 Via connections through the substrate with or without pins
• CPC Class Codes: H01L 23/49827 Via connections through the substrates, e.g. pins going through the substrate, coaxial cables H01L23/49822, H01L23/49833, H01L23/4985, H01L23/49861 take precedence
• CPC Class Codes: H01L 23/49866 characterised by the materials materials of the substrates H01L23/14, of the lead-frames H01L23/49579
• CPC Class Codes: H01L 23/50 for integrated circuit devices, e.g. power bus, number of leadsH01L23/482 - H01L23/498 take precedence
• CPC Class Codes: H01L 23/585 comprising conductive layers or plates or strips or rods or rings H01L23/60, H01L23/62, H01L23/64, H01L23/66 take precedence
• CPC Class Codes: H01R 13/2414 conductive elastomers
• CPC Class Codes: H01R 43/007 for elastomeric connecting elements
• CPC Class Codes: H05K 2201/0133 Elastomeric or compliant polymer

Abstract

An anisotropic conductive sheet including: a sheet body including a material having an insulation property; and a plurality of conductive portions each including a material having a conductive property, each of the plurality of conductive portions being provided so as to penetrate one surface side and another surface side of the sheet body is provided. Each of the plurality of conductive portions includes a plurality of conductive fibrous members. In the plurality of conductive fibrous members in the conductive portion, a longitudinal direction (Q) of each conductive fibrous member is along a direction that is substantially same as a penetration direction (P) of the penetration between the one surface side and the other surface side and the conductive fibrous members are in contact with one another, providing electrical connection from the one surface side toward the other surface side.

Claims

1. An anisotropic conductive sheet comprising:

a sheet body formed of a material having an insulation property, the sheet body having first and second side surfaces opposite to each other, and having a plurality of hole portions that each extend through the sheet body from an opening of the hole portion in the first side surface to an opening of the hole portion in the second side surface with the opening in the first side surface being wider than the opening in the second side surface; and

a plurality of conductive portions corresponding, respectively, to the plurality of hole portions, wherein

each conductive portion of the plurality of conductive portions extends in the corresponding hole portion of the plurality of hole portions from the first side surface to the second side surface, and includes a plurality of conductive fibrous members that are in contact with each other, to provide electrical contact through the conductive portion from the first side surface to the second side surface, and

the plurality of conductive fibrous members included in each conductive portion of the plurality of conductive portions longitudinally extend along a direction that is substantially parallel to a longitudinal axis of the corresponding hole portion of the plurality of hole portions.

2. The anisotropic conductive sheet according to claim 1, wherein each conductive fibrous member of the plurality of conductive fibrous members included in each conductive portion of the plurality of conductive portions longitudinally extends for a length that is longer than a diameter of the corresponding hole portion of the plurality of hole portions.

3. The anisotropic conductive sheet according to claim 2, further comprising, in each hole portion of the plurality of hole portions, a material having an elastic force and forming an elastic body to hold in contact with each other the plurality of conductive fibrous members included in the conductive portion of the plurality of conductive portions that is in the hole portion, so that the conductive portion thereby has an elastic force along a direction that is substantially parallel to the longitudinal axis of the hole portion.

4. The method according to claim 2, wherein each conductive fibrous member of the plurality of conductive fibrous members included in each conductive portion of the plurality of conductive portions longitudinally extends for a length that is longer than a diameter of the corresponding hole portion of the plurality of hole portions.

5. The anisotropic conductive sheet according to claim 1, further comprising, in each hole portion of the plurality of hole portions, a material having an elastic force and forming an elastic body to hold in contact with each other the plurality of conductive fibrous members included in the conductive portion of the plurality of conductive portions that is in the hole portion, so that the conductive portion thereby has an elastic force along a direction that is substantially parallel to the longitudinal axis of the hole portion.

6. A method comprising:

providing an anisotropic conductive sheet including a sheet body formed of a material having an insulation property, the sheet body having first and second side surfaces opposite to each other, and having a plurality of hole portions that each extend through the sheet body from an opening of the hole portion in the first side surface to an opening of the hole portion in the second side surface with the opening in the first side surface being wider than the opening in the second side surface;

inserting a plurality of conductive fibrous members into each hole portion of the plurality of hole portions through the opening of the hole portion in the first side surface;

providing a curable liquid into each hole portion of the plurality of hole portions;

applying, to each hole portion having the plurality of conductive fibrous members and the curable liquid therein, a magnetic force in a penetration direction between the first surface side and the second surface side to cause a longitudinal direction of each conductive fibrous member of the plurality of conductive fibrous members included in each hole portion of the plurality of hole portions to be along the penetration direction and to cause the plurality of conductive fibrous members included in each hole portion of the plurality of hole portions to be brought into contact with one another; and

curing the liquid to thereby form a plurality of conductive portions respectively extending in the plurality of hole portions from the first side surface to the second side surface.