Flexible circuit having improved adhesion to a renal nerve modulation balloon

• US 10,722,300 B2
• Filed: 08/21/2014
• Issued: 07/28/2020
• Est. Priority Date: 08/22/2013
• Status: Active Grant

• Current Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Inventors: Gupta, Ajay, Lindquist, Jeffrey S., Miller, Paul J., Hanson, Cass A., Quillin, Daniel T., Cao, Hong, Larson, Kenneth R.
• Primary Examiner(s): Cohen, Lee S
• Assistant Examiner(s): Demie, Tigist S
• Application Number:
  US14/465,597
• Publication Number:
  US 20150057656A1
• Time in Patent Office: 2,168 Days
• Field of Search: 606 32- 50
• CPC Class Codes: A61B 18/1492 having a flexible, catheter-like structure, e.g. for heart ablation A61B18/1477 takes precedence
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2018/00214 Expandable means emitting energy, e.g. by elements carried thereon
• CPC Class Codes: A61B 2018/0022 Balloons
• CPC Class Codes: A61B 2018/00404 Blood vessels other than those in or around the heart
• CPC Class Codes: A61B 2018/00434 Neural system
• CPC Class Codes: A61B 2018/00511 Kidney
• CPC Class Codes: A61B 2018/00577 Ablation
• CPC Class Codes: A61B 2018/00714 Temperature
• CPC Class Codes: A61B 2018/00797 measured by multiple temperature sensors
• CPC Class Codes: A61B 2018/00815 measured by a thermistor
• CPC Class Codes: A61B 2018/1465 Deformable electrodes
• CPC Class Codes: A61B 2018/1467 using more than two electrodes on a single probe
• CPC Class Codes: B32B 37/1292 selectively, e.g. in stripes, in patterns B32B37/0076 takes precedence
• CPC Class Codes: Y10T 156/10 Methods of surface bonding and/or assembly therefor

Abstract

A balloon for renal nerve modulation is disclosed. The balloon may include a polymer material forming a balloon wall having an outer surface and flexible circuits comprising a base selectively adhered to the exterior surface of the balloon wall. Adhesive is selectively applied to the outer surface of the balloon, to the flexible circuit or to both such that the adhesive is selectively deposited on the at least a portion of the at least two pads or on the at least a portion of the at least two pads and to a portion of the distal spline. The portion of the at least two pads or the portion of the at least two pads and a portion of the distal spline are adhered to the outer surface of the balloon and a remainder of the flexible circuit moves freely with respect to the outer surface of the balloon.

Claims

1. A balloon comprising:

a balloon wall formed of a polymer material;

wherein the balloon wall has an inner surface and an outer surface and one or more flexible circuits, the flexible circuits comprising a base formed of a polymer material, the flexible circuits are partially adhered to the outer surface of the balloon wall with an adhesive that occupies only portions of an interface between the base and the outer surface such that some of the base is directly exposed to the outer surface and moves freely with respect to the outer surface of the balloon wall;

wherein the balloon wall and flexible circuits are configured to fold upon deflation; and

wherein the base of each of the flexible circuits comprises at least two pads and a distal spline connecting the at least two pads such that the at least two pads are spaced apart from each other.

2. The balloon of claim 1, wherein the adhesive is selectively applied to the outer surface of the balloon wall, to the flexible circuit or to both such that the adhesive is selectively deposited on at least a portion of the at least two pads or on at least a portion of the at least two pads and on a portion of the distal spline;

wherein the at least a portion of the at least two pads or the at least a portion of the at least two pads and the portion of the distal spline are adhered to the outer surface of the balloon wall and a remainder of the flexible circuit moves freely with respect to the outer surface of the balloon wall.

3. The balloon of claim 2, wherein the flexible circuit comprises a proximal spline, and wherein the adhesive is selectively deposited on a portion of the proximal spline.

4. The balloon of claim 2, wherein the adhesive is selectively deposited on the at least a portion of the at least two pads and not on the distal spline.

5. The balloon of claim 4, wherein the adhesive is selectively deposited on an entirety of the at least two pads.

6. The balloon of claim 2, wherein the adhesive is selectively deposited in stripes that run perpendicularly to a longitudinal axis of the balloon wall or in stripes that run diagonally to the longitudinal axis of the balloon.

7. The balloon of claim 2, wherein the adhesive is selectively deposited in a uniform pattern of dots.

8. The balloon of claim 1, wherein the polymer material forming the balloon wall is a non-compliant polymer material.

9. The balloon of claim 8, wherein the polymer material forming the balloon wall is polyethylene terephthalate.

10. The balloon of claim 1, wherein the flexible circuit is a composite material that is more rigid than the polymer material forming the balloon wall.

11. The balloon of claim 1, wherein the flexible circuit, the balloon wall, or both, comprise a laser induced micro pattern.

12. The balloon of claim 1, wherein an inner surface of the flexible circuit comprises a first laser induced micro pattern and the outer surface of the balloon wall comprises a second laser induced micro pattern, the first laser induced micro pattern and the second laser induced micro pattern match to create a micro latch system.

13. The balloon of claim 1, wherein the flexible circuit, the balloon wall, or both, comprise a laser induced micro pattern that is perpendicular to a lifting force on a flexible circuit edge.

14. A balloon comprising:

a balloon wall formed of a polymer material, the balloon wall having an inner surface and an outer surface and a plurality of flexible circuits, the flexible circuits comprising a base formed of a polymer material, the flexible circuits are partially adhered to the outer surface of the balloon wall with an adhesive that occupies only a portion of an interface between the base and the outer surface such that some of the base is directly exposed to the outer surface;

wherein the flexible circuits comprise a first laser induced micro pattern;

wherein the balloon wall and flexible circuits are configured to fold upon deflation; and

wherein the base of each of the flexible circuits comprises at least two pads and a distal spline connecting the at least two pads such that the at least two pads are spaced apart from each other.

15. The balloon of claim 14, wherein the adhesive is selectively applied to the outer surface of the balloon wall, to the flexible circuit or to both such that the adhesive is selectively deposited on the at least a portion of the at least two pads or on the at least a portion of the at least two pads and to a portion of the distal spline;

wherein the portion of the at least two pads or the portion of the at least two pads and a portion of the distal spline are adhered to the outer surface of the balloon wall and a remainder of each of the flexible circuits moves freely with respect to the outer surface of the balloon wall.

16. The balloon of claim 14, wherein the balloon wall includes a second laser induced micro pattern.

17. The balloon of claim 14, wherein an inner surface of the flexible circuit comprises the first laser induced micro pattern and the outer surface of the balloon wall comprises a second laser induced micro pattern, the first laser induced micro pattern and the second laser induced micro pattern match to create a micro latch system.

18. A balloon comprising:

a balloon wall formed of a polymer material;

wherein the balloon wall has an inner surface and an outer surface and one or more flexible circuits, the flexible circuits comprising a base formed of a polymer material, the flexible circuits are partially adhered to the outer surface of the balloon wall with an adhesive that occupies only portions of an interface between the base and the outer surface such that some of the base is directly exposed to the outer surface and moves freely with respect to the outer surface of the balloon wall;

wherein the base of each of the flexible circuits comprises at least two pads and a distal spline connecting the at least two pads such that the at least two pads are spaced apart from each other.

19. The balloon of claim 18, wherein the flexible circuit comprises a proximal spline, and wherein the adhesive is selectively deposited on a portion of the proximal spline.

20. The balloon of claim 18, wherein the adhesive is selectively deposited on the at least a portion of the at least two pads and not on the distal spline.