Vascular filter delivery systems and methods

• US 10,722,338 B2
• Filed: 08/07/2014
• Issued: 07/28/2020
• Est. Priority Date: 08/09/2013
• Status: Active Grant

• Current Assignee: Merit Medical Systems, Inc.
• Original Assignee: Merit Medical Systems, Inc.
• Inventors: McArthur, Gregory R., Mower, Wayne L., Thacker, Kendall
• Primary Examiner(s): Severson, Ryan J.
• Assistant Examiner(s): Boutsikaris, Socrates L
• Application Number:
  US14/454,297
• Publication Number:
  US 20150045828A1
• Time in Patent Office: 2,182 Days
• Field of Search: 606198, 606200, 623 111
• CPC Class Codes: A61F 2/0108 Both ends closed, i.e. legs gathered at both ends
• CPC Class Codes: A61F 2/011 Instruments for their placement or removal
• CPC Class Codes: A61F 2002/018 made from tubes or sheets of material, e.g. by etching or laser-cutting
• CPC Class Codes: A61F 2230/005 Rosette-shaped, e.g. star-shaped
• CPC Class Codes: A61F 2230/0076 ellipsoidal or ovoid

Abstract

A filter configured to be disposed within the vasculature to capture or trap material within a body lumen is disclosed. The filter may be configured to be removable and may be configured to slice through ingrown or encapsulated tissue during removal. A filter deployment device or system which may be configured to deliver a filter or filters to a position within a body lumen, such as within the vasculature, is also disclosed. The filter deployment device may be configured to limit inadvertent decoupling of a filter. Also, the filter deployment device may be configured to retrieve a deployed filter.

Claims

1. A filter deployment assembly, comprising:

a delivery sheath;

a filter coupling mechanism;

the filter coupling mechanism comprising an actuating member and an outer member, wherein the filter coupling mechanism is axially displaceable within the delivery sheath;

the filter deployment assembly further comprising,

a coupling actuator coupled to the filter coupling mechanism, wherein actuation of the coupling actuator is configured to decouple a filter with respect to the filter deployment assembly;

a first biasing member operatively disposed between the coupling actuator and a biasing member perch; and

a second biasing member operatively disposed between the biasing member perch and a biasing member perch stop;

wherein the filter coupling mechanism is configured to attach to the filter independent of the delivery sheath, the filter coupling mechanism configured to engage the filter through radial expansion of the outer member due to relative proximal displacement of the actuating member with respect to the outer member, the filter coupling mechanism actuatable to release the filter, the actuating member actuatable from a proximal end of the filter deployment assembly,

wherein the actuating member comprises a tapered section,

wherein the filter coupling mechanism is configured to disengage the filter through radial retraction of the outer member due to relative distal displacement of the tapered section with respect to the outer member, and

wherein the biasing member perch is displaceable with respect to the biasing member perch stop when the coupling actuator is in a first position and the biasing member perch is fixed with respect to the biasing member perch stop when the deployment actuator is in a second position.

2. The filter deployment assembly of claim 1, wherein the filter coupling mechanism is configured to proximally and distally displace the filter independent of the position of the filter with respect to the delivery sheath.

3. The filter deployment assembly of claim 1, wherein the filter coupling mechanism is configured to proximally and distally displace the filter when the filter is disposed outside the delivery sheath.

4. The filter deployment assembly of claim 1, wherein the actuating member is axially displaceable with respect to the outer member.

5. The filter deployment assembly of claim 4, wherein the actuating member comprises an inner member axially displaceable within the outer member.

6. The filter deployment assembly of claim 5, wherein the outer member comprises a collet adjacent a distal end of the outer member, the collet configured to releasably couple the filter to the outer member.

7. The filter deployment assembly of claim 6, wherein the inner member comprises:

a proximal section;

a middle section; and

a distal section configured to engage the collet, wherein an outside diameter of the distal section is greater than an outside diameter of the middle section.

8. The filter deployment assembly of claim 7, wherein the tapered section comprises an annular taper disposed between the distal section and the middle section, the annular taper configured to engage an inside surface of the collet such that a portion of the collet is biased radially outward when the collet is in a filter coupling configuration.

9. The filter deployment assembly of claim 8, wherein the annular taper is further configured to disengage from the inside surface of the collet when the collet is in a filter decoupling configuration.

10. The filter deployment assembly of claim 1, wherein the delivery sheath is configured to retract to deploy the filter when the filter is disposed within the delivery sheath.

11. The filter deployment assembly of claim 1, wherein the filter coupling mechanism is further configured to recouple a decoupled filter.

12. The filter deployment assembly of claim 1, further comprising the filter axially displaceable within the delivery sheath, the filter comprising:

a first axial portion adjacent a first end of the filter; and

a second axial portion adjacent a second end of the filter, wherein the filter coupling mechanism is configured to releasably couple to either one of the first axial portion or the second axial portion of the filter.

13. The filter deployment assembly of claim 12, wherein the first axial portion of the filter comprises a first tube portion and the second axial portion of the filter comprises a second tube portion and wherein a collet of the filter coupling mechanism is configured to be at least partially disposed within at least one of the first and second tube portions.

14. The filter deployment assembly of claim 13, wherein at least one of an inside diameter of the first tube portion of the first axial portion and an inside diameter of the second tube portion of the second axial portion is greater than an outside diameter of a portion of the collet disposed within the first or second tube portion when in a filter decoupling configuration,

and wherein an outside diameter of the portion of the collet disposed within the tube portion when the filter deployment assembly is in a filter coupling configuration is biased into contact with at least one of the inside diameter of the first tube portion of the first axial portion and the inside diameter of the second tube portion of the second axial portion, such that the filter is configured to be coupled to the collet when the collet is in the filter coupling configuration and the filter is configured to be decoupled from the collet when the collet is in the filter decoupling configuration.

15. The filter deployment assembly of claim 12, further comprising a filter packing cartridge, the cartridge comprising:

an elongate member configured to retain the filter; and

a toggling member operatively coupled to the elongate member, the toggling member configured to toggle the elongate member between a first configuration and a second configuration, wherein the first configuration exposes the first end of the filter, wherein the second configuration exposes the second end of the filter, and wherein only the exposed end of the filter is available for coupling to a filter coupling mechanism.

16. The filter deployment assembly of claim 15, wherein at least one of the cartridge and the filter comprises indicia of the orientation of the filter within the elongate member.

17. The filter deployment assembly of claim 1, further comprising:

a release safety that permits decoupling of the filter only when the filter is in a deployed configuration.

18. The filter deployment assembly of claim 1, wherein the first biasing member exerts a greater biasing force than the second biasing member.

19. The filter deployment assembly of claim 1, further comprising an introducer sheath, wherein the delivery sheath is axially displaceable within the introducer sheath.