Non-linear bi-stable buckled beam energy harvester using repulsive magnetic force for asymmetry compensation

• US 10,727,394 B1
• Filed: 09/05/2017
• Issued: 07/28/2020
• Est. Priority Date: 09/05/2017
• Status: Active Grant

• Current Assignee: the united states of america as represented by the secretary of the navy
• Original Assignee: The United States of America As Represented By The Secretary of Agriculture
• Inventors: Bulsara, Adi R., Ando, Bruno, Baglio, Salvatore, Marletta, Vincenzo, Pistorio, Antonio
• Primary Examiner(s): Dougherty, Thomas M
• Assistant Examiner(s): Addison, Karen B
• Application Number:
  US15/695,815
• Time in Patent Office: 1,057 Days
• CPC Class Codes: F03G 5/06 other than of endless-walk type
• CPC Class Codes: F03G 5/063 operated by the leg or foot
• CPC Class Codes: F03G 7/08 recovering energy derived from swinging, rolling, pitching or like movements, e.g. from the vibrations of a machine
• CPC Class Codes: H01F 1/053 containing rare earth metals
• CPC Class Codes: H01F 7/02 Permanent magnets [PM]
• CPC Class Codes: H01F 7/0231 Magnetic circuits with PM for power or force generation
• CPC Class Codes: H02N 2/186 Vibration harvesters
• CPC Class Codes: H10N 30/304 Beam type
• CPC Class Codes: H10N 30/306 Cantilevers

Abstract

A system that may be used for energy harvesting includes a flexible beam secured between a first support and a second support. The supports are spaced apart at a distance less than a length of the flexible beam such that the beam is buckled. Responsive to external vibrations the flexible beam switches between a first position and a second position. A magnetic proof mass is coupled to the flexible beam at the beam'"'"'s midpoint. At least one permanent magnet is positioned proximate to the magnetic proof mass and has the same polarity. The permanent magnet is positioned to expose the magnetic proof mass to a repulsive force when the magnetic proof mass is located at both the first position and the second position. Piezoelectric transducers are located above and below the first and second positions of the flexible beam to harvest energy.

Claims

1. A system comprising:

a flexible beam secured between a first support and a second support, wherein a first end of the flexible beam is secured to the first support and a second end of the flexible beam is secured to the second support, wherein the first support and the second support are spaced apart at a distance less than a length of the flexible beam such that the flexible beam is buckled, wherein responsive to external vibrations the flexible beam switches between a first position and a second position;

a magnetic proof mass coupled to the flexible beam at a midpoint of the flexible beam, wherein magnetic proof mass has a first polarity; and

at least one permanent magnet positioned in proximity to the magnetic proof mass, wherein the permanent magnet has a second polarity, wherein the first polarity is the same as the second polarity, wherein the permanent magnet is positioned to expose the magnetic proof mass to a repulsive force when the magnetic proof mass is located at both the first position and the second position.

2. The system of claim 1 further comprising:

a first piezoelectric transducer positioned above the flexible beam at a distance such that when the flexible beam is at the first position the magnetic proof mass is in contact with the first piezoelectric transducer; and

a second piezoelectric transducer positioned below the flexible beam at a distance such that when the flexible beam is at the second position the magnetic proof mass is in contact with the second piezoelectric transducer.

3. The system of claim 2, wherein the at least one permanent magnet comprises a first permanent magnet positioned below the second piezoelectric transducer and a second permanent magnet positioned above the first piezoelectric transducer.

4. The system of claim 1, wherein the proof mass comprises two disk-shaped permanent magnets having an axial direction of magnetization.

5. The system of claim 1, wherein the flexible beam comprises a substrate having interdigited (IDT) electrodes disposed thereon.

6. The system of claim 5, wherein substrate is comprised of polyethylene terephthalate.

7. The system of claim 5, further comprising a lead zirconate titanate (PZT) layer disposed on top of the IDT electrodes.

8. The system of claim 1, wherein the permanent magnet is comprised of neodymium.

9. The system of claim 1, wherein the permanent magnet has a direction of magnetization that is parallel to a height of the permanent magnet.

10. A system comprising:

a flexible beam secured between a first support and a second support, wherein a first end of the flexible beam is secured to the first support and a second end of the flexible beam is secured to the second support, wherein the first support and the second support are spaced apart at a distance less than a length of the flexible beam such that the flexible beam is buckled, wherein responsive to external vibrations the flexible beam switches between a first position and a second position;

a magnetic proof mass coupled to the flexible beam at a midpoint of the flexible beam, wherein magnetic proof mass has a first polarity, wherein the proof mass comprises two disk-shaped permanent magnets having an axial direction of magnetization;

at least one permanent magnet positioned in proximity to the magnetic proof mass, wherein the permanent magnet has a second polarity, wherein the first polarity is the same as the second polarity, wherein the permanent magnet is positioned to expose the magnetic proof mass to a repulsive force when the magnetic proof mass is located at both the first position and the second position, wherein the permanent magnet has a direction of magnetization that is parallel to a height of the permanent magnet;

a first piezoelectric transducer positioned above the flexible beam at a distance such that when the flexible beam is at the first position the magnetic proof mass is in contact with the first piezoelectric transducer; and

a second piezoelectric transducer positioned below the flexible beam at a distance such that when the flexible beam is at the second position the magnetic proof mass is in contact with the second piezoelectric transducer.

11. The system of claim 10, wherein the flexible beam comprises a substrate having interdigited (IDT) electrodes disposed thereon.

12. The system of claim 11, wherein substrate is comprised of polyethylene terephthalate.

13. The system of claim 11, further comprising a lead zirconate titanate (PZT) layer disposed on top of the IDT electrodes.

14. The system of claim 10, wherein the permanent magnet is comprised of neodymium.

15. A system comprising:

a flexible beam secured between a first support and a second support, wherein a first end of the flexible beam is secured to the first support and a second end of the flexible beam is secured to the second support, wherein the first support and the second support are spaced apart at a distance less than a length of the flexible beam such that the flexible beam is buckled, wherein responsive to external vibrations the flexible beam switches between a first position and a second position, wherein the flexible beam comprises a substrate having interdigited (IDT) electrodes disposed thereon;

a magnetic proof mass coupled to the flexible beam at a midpoint of the flexible beam, wherein magnetic proof mass has a first polarity;

a first permanent magnet positioned beneath the magnetic proof mass and a second permanent magnet positioned above the magnetic proof mass, wherein the first permanent magnet and the second permanent magnet have a second polarity, wherein the first polarity is the same as the second polarity, wherein the first permanent magnet and the second permanent magnet are positioned to expose the magnetic proof mass to a repulsive force when the magnetic proof mass is located at both the first position and the second position;

a first piezoelectric transducer positioned above the flexible beam at a distance such that when the flexible beam is at the first position the magnetic proof mass is in contact with the first piezoelectric transducer; and

a second piezoelectric transducer positioned below the flexible beam at a distance such that when the flexible beam is at the second position the magnetic proof mass is in contact with the second piezoelectric transducer.

16. The system of claim 15, wherein the proof mass comprises two disk-shaped permanent magnets having an axial direction of magnetization.

17. The system of claim 15, wherein the first permanent magnet and the second permanent magnet have a direction of magnetization that is parallel to a height of the permanent magnet.

18. The system of claim 15, wherein substrate is comprised of polyethylene terephthalate.

19. The system of claim 15 further comprising a lead zirconate titanate (PZT) layer disposed on top of the IDT electrodes.

20. The system of claim 15, wherein the first permanent magnet and the second permanent magnet are each comprised of neodymium.