Airbag and method for protecting an occupant of a vehicle

• US 10,730,472 B2
• Filed: 10/23/2018
• Issued: 08/04/2020
• Est. Priority Date: 10/23/2018
• Status: Active Grant

• Current Assignee: TRW Vehicle Safety Systems Incorporated (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: TRW Vehicle Safety Systems Incorporated (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Perez, Jaime Fermin
• Primary Examiner(s): Brown, Drew J
• Application Number:
  US16/167,583
• Publication Number:
  US 20200122675A1
• Time in Patent Office: 651 Days
• CPC Class Codes: B60R 2021/0009 Oblique collision
• CPC Class Codes: B60R 2021/0023 Offset collision
• CPC Class Codes: B60R 2021/23107 the bag being integrated in a multi-bag system
• CPC Class Codes: B60R 2021/23308 the individual compartments defining the external shape of the bag
• CPC Class Codes: B60R 2021/23324 Inner walls crating separate compartments, e.g. communicating with vents
• CPC Class Codes: B60R 2021/23382 Internal tether means
• CPC Class Codes: B60R 2021/23384 having ends which are movable or detachable during deployment
• CPC Class Codes: B60R 2021/2395 comprising means to control the venting
• CPC Class Codes: B60R 21/203 in steering wheels or steering columns
• CPC Class Codes: B60R 21/205 in dashboards
• CPC Class Codes: B60R 21/233 comprising a plurality of individual compartments; comprising two or more bag-like members, one within the other B60R21/232 takes precedence
• CPC Class Codes: B60R 21/2338 Tethers
• CPC Class Codes: B60R 21/239 characterised by their venting means

Abstract

An apparatus for helping to protect an occupant of a vehicle comprises an airbag having a primary chamber and a secondary chamber. The primary chamber has a stored condition and is inflatable to a deployed condition to cover a portion of the vehicle. The secondary chamber has a stored condition and is inflatable to a deployed condition to cover portions of the vehicle left uncovered by the primary chamber. At least one passive vent provides fluid communication between the primary and secondary chambers. At least one active vent is actuatable to provide fluid communication between the primary and secondary chambers. An inflator is actuatable to provide inflation fluid to the primary chamber. The at least one passive vent directs inflation fluid from the primary chamber into the secondary chamber. The at least one active vent is actuatable to direct inflation fluid from the primary chamber to the secondary chamber.

Claims

1. An apparatus for helping to protect an occupant of a vehicle, comprising:

an airbag comprising a primary chamber and a secondary chamber, the primary chamber having a stored condition and being inflatable to a deployed condition to cover a portion of the vehicle and to help provide protection from impacts with the covered portion of the vehicle, the secondary chamber having a stored condition and being inflatable to a deployed condition to cover portions of the vehicle left uncovered by the primary chamber;

at least one passive vent that provides fluid communication between the primary and secondary chambers;

at least one active vent that is actuatable to provide fluid communication between the primary and secondary chambers; and

an inflator actuatable to provide inflation fluid to the primary chamber to inflate the primary chamber, wherein the at least one passive vent directs inflation fluid from the primary chamber into the secondary chamber, and wherein the at least one active vent is actuatable to direct inflation fluid from the primary chamber to the secondary chamber.

2. The apparatus recited in claim 1, wherein a flow rate of the inflation fluid flowing from the primary chamber into the secondary chamber when the active vent is actuated is greater than a flow rate of the inflation fluid flowing from the primary chamber to the secondary chamber when the active vent is not actuated.

3. The apparatus recited in claim 1, further comprising a controller configured to actuate the inflator and the actuatable vent in response to sensed conditions, wherein the controller is configured to actuate the inflator in response to detecting the occurrence of an event for which inflation of the airbag is desired, and wherein the controller is configured to selectively actuate the active vent in response to detecting the occurrence of an event for which a more rapid inflation of the secondary chamber is desired.

4. The apparatus recited in claim 3, wherein the event for which a more rapid inflation of the secondary chamber is desired comprises at least one of an offset collision and an oblique collision.

5. The apparatus recited in claim 3, further comprising:

a tether via which the active vent can be maintained in a closed position acts on the active vent; and

a release device being selectively releasably connected to the tether, the release device being in electric communication with the controller;

wherein the controller is configured to selectively actuate the release device in response to detecting the occurrence of an event for which a more rapid inflation of the secondary chamber is desired, the actuation of the release device releasing the connection between the release device and the tether so that the active vent is moved to an opened position.

6. The apparatus recited in claim 5, wherein during an initial deployment phase of the airbag, the active vent is in the closed position.

7. The apparatus recited in claim 5, wherein the occurrence of an event for which a more rapid inflation of the secondary chamber is desired comprises at least one of an offset collision and an oblique collision;

wherein if the collision event is at least one of an offset collision and an oblique collision, the controller actuates the release device to release the connection between the release device and the tether, the release of the connection between the release device and the tether moving the active vent to the opened position so that the active vent and the at least one passive vent directs inflation fluid from the primary chamber to the secondary chamber; and

wherein if the collision event is not at least one of an offset collision and an oblique collision, the controller does not actuate the release device so that the connection between the release device and the tether is maintained, the maintenance of the connection between the release device and the tether holding the active vent in the closed position so that the at least one passive vent directs inflation fluid from the primary chamber to the secondary chamber.

8. The apparatus recited in claim 1, wherein the inflator is a dual-stage inflator having first and second combustion chambers, each of the first and second combustion chambers having at least one exhaust port, the exhaust ports of the first and second combustion chambers being configured to provide inflation fluid to the primary chamber.

9. The apparatus recited in claim 8, further comprising a controller configured to actuate the inflator and the actuatable vent in response to sensed conditions, wherein when the controller detects the occurrence of an event for which inflation of the airbag is desired, the controller actuates the first combustion chamber to provide inflation fluid to the primary chamber so that the inflation fluid flows from the primary chamber to the secondary chamber at a first flow rate, and when the controller detects the occurrence of an event for which a more rapid inflation of the secondary chamber is desired, the second combustion chamber is actuated to provide inflation fluid to the primary chamber at the same time as the first combustion chamber so that the inflation fluid flows from the primary chamber to the secondary chamber at a second flow rate, the second flow rate being greater than the first flow rate.

10. The apparatus recited in claim 1, wherein the primary chamber, when inflated, is disposed directly forward of a vehicle seat in which the occupant is seated, and the secondary chamber, when inflated, is laterally inboard of the primary chamber.

11. The apparatus recited in claim 1, wherein the airbag is a passenger frontal airbag that is inflatable between an instrument panel of the vehicle and a passenger-side vehicle seat, and wherein the primary chamber, when inflated and deployed, covers a portion of the instrument panel that is presented in front of the passenger-side vehicle seat and spans at least substantially across the width of the passenger-side vehicle seat.

12. The apparatus recited in claim 11, wherein when the secondary chamber is inflated and deployed, the secondary chamber covers a portion of the instrument panel positioned laterally inboard of the primary chamber.

13. The apparatus recited in claim 11, wherein when the secondary chamber is inflated and deployed, the secondary chamber covers a portion of the instrument panel positioned laterally inboard of the passenger-side vehicle seat.

14. The apparatus recited in claim 1, wherein when the secondary chamber is inflated and deployed, the secondary chamber is configured to receive an occupant moving in an oblique direction in the vehicle.

15. The apparatus recited in claim 1, wherein the primary chamber has a total inflated volume that is greater than a total inflated volume of the secondary chamber.

16. The apparatus recited in claim 1, wherein both of the primary and secondary chambers are free from any vents for venting inflation fluid external to the airbag.

17. An airbag module comprising the apparatus of claim 1.

18. A vehicle safety system comprising the airbag module of claim 15.

19. A method of protecting an occupant of a vehicle, comprising:

providing the apparatus for helping to protect an occupant of a vehicle according to claim 1;

detecting the occurrence of an event for which inflation of the airbag is desired;

once an event for which inflation of the airbag is desired has been detected, actuating the inflator to provide inflation fluid to the primary chamber to inflate and deploy the primary chamber;

directing inflation fluid from the primary chamber into the secondary chamber through the at least one passive vent to inflate and deploy the secondary chamber;

detecting the occurrence of an event for which a more rapid inflation of the secondary chamber is desired; and

if an event for which a more rapid inflation of the secondary chamber is desired is detected, actuating the active vent to direct inflation fluid from the primary chamber to the secondary chamber at the same time as the at least one passive vent directs inflation fluid from the primary chamber into the secondary chamber to inflate and deploy the secondary chamber.

20. The method of claim 19, wherein the inflator is a dual-stage inflator having first and second combustion chambers, each of the first and second combustion chambers having at least one exhaust port, the exhaust ports of the first and second combustion chambers being configured to provide inflation fluid to the primary chamber, the method further comprises:

once an event for which inflation of the airbag is desired has been detected, actuating the first combustion to provide inflation fluid to the primary chamber to inflate and deploy the primary chamber; and

if an event for which a more rapid inflation of the secondary chamber is desired is detected, actuating the second combustion chamber to provide inflation fluid to the primary chamber to inflate and deploy the primary chamber at the same time as the first combustion chamber provides inflation fluid to the primary chamber to inflate and deploy the primary chamber.

21. The method of claim 19, wherein the apparatus for helping to protect an occupant of a vehicle further comprises:

a controller configured to actuate the inflator and the actuatable vent in response to sensed conditions, wherein the controller is configured to actuate the inflator in response to detecting the occurrence of an event for which inflation of the airbag is desired, and wherein the controller is configured to selectively actuate the active vent in response to detecting the occurrence of an event for which a more rapid inflation of the secondary chamber is desired,

a tether via which the active vent can be maintained in a closed position acts on the active vent, and

a release device being selectively releasably connected to the tether, the release device being in electric communication with the controller, and the method further comprises;

utilizing the controller to detect the occurrence of an event for which inflation of the airbag is desired;

once an event for which inflation of the airbag is desired has been detected, utilizing the controller to actuate the inflator to provide inflation fluid to the primary chamber to inflate and deploy the primary chamber;

utilizing the controller to detect the occurrence of an event for which a more rapid inflation of the secondary chamber is desired; and

if an event for which a more rapid inflation of the secondary chamber is desired is detected, utilizing the controller to actuate the release device, the actuation of the release device releasing the connection between the release device and the tether so that the active vent is moved to an opened position to direct inflation fluid from the primary chamber to the secondary chamber.