Electromagnetic holding magnet and method for manufacturing, electromagnetic locking element and use of the same

• US 10,734,148 B2
• Filed: 02/22/2017
• Issued: 08/04/2020
• Est. Priority Date: 03/31/2016
• Status: Active Grant

• Current Assignee: Kendrion Kuhnke Automation GmbH (Kendrion (Villingen) GmbH)
• Original Assignee: Kendrion Kuhnke Automation GmbH (Kendrion (Villingen) GmbH)
• Inventors: Jotter, Mathias, Pfeiffer, Borgar, Teunis, Bleik
• Primary Examiner(s): Fulton, Kristina R
• Assistant Examiner(s): Neubauer, Thomas L
• Application Number:
  US15/438,944
• Publication Number:
  US 20170287611A1
• Time in Patent Office: 1,259 Days
• CPC Class Codes: E05B 2047/0074 holding means other than current (mechanical, magnetic)
• CPC Class Codes: E05B 47/0006 having a non-movable core; with permanent magnet
• CPC Class Codes: E05B 47/0038 using permanent magnets
• CPC Class Codes: E05C 19/166 electromagnetic
• CPC Class Codes: H01F 2007/1669 Armatures actuated by current pulse, e.g. bistable actuators
• CPC Class Codes: H01F 7/0263 Closures, bags, bands, engagement devices with male and female parts
• CPC Class Codes: H01F 7/04 Means for releasing the attractive force
• CPC Class Codes: H01F 7/1646 Armatures or stationary parts of magnetic circuit having permanent magnet
• CPC Class Codes: H01F 7/20 without armatures cores H01F3/00; coils H01F5/00 ; shaping metal by applying magnetic forces B21D26/14; electromagnets specially adapted for NMR applications G01R33/381

Abstract

An electromagnetic holding magnet and a method for manufacturing the same, and an electromagnetic locking element that, that in a preferred embodiment, is a lock in a container of an oxygen emergency supply system of an aircraft. The electromagnetic holding magnet includes a yoke and a retaining plate interacting with the yoke as an anchor. At least one permanent magnet generates a magnetic retaining flux in the yoke that includes a first yoke leg and a second yoke leg as well as a middle pole. The middle pole is surrounded in sections by a magnetic coil. The first and second yoke legs are arranged symmetrically in relation to the middle pole and the magnetic coil.

Claims

1. An electromagnetic holding magnet comprising a yoke, a retaining plate interacting with the yoke as an anchor, first and second permanent magnets and a magnetic coil that encloses the yoke in sections,

wherein in an energized state, the magnetic coil is configured to at least reduce a magnetic retaining flux generated by the first and second permanent magnets in the yoke and the retaining plate in order to at least reduce or eliminate a retaining force generated by the first and second permanent magnets and release the retaining plate,

wherein the yoke comprises a first yoke leg, a second yoke leg and a middle pole, wherein the yoke legs each conduct a partial flow of the magnetic retaining flux and are arranged symmetrically in relation to the middle pole and the magnetic coil that at least partially surrounds it, and

wherein:

a) the first and second yoke leg are flat, wherein

the middle pole is arranged centrally between the first yoke leg and the second yoke leg,

the first yoke leg, the second yoke leg and the middle pole each comprise a first and opposing second end, and

a first end face comprised by the first end of the first yoke leg, a second end face comprised by the first end of the second yoke leg, and a central end face comprised by the first end of the middle pole jointly form a contact surface for the retaining plate,

b) the magnetic coil surrounds the middle pole between its first end and its second end in sections, and

c) the first permanent magnet is arranged between the second end of the first yoke leg and the second end of the middle pole, and the second permanent magnet is arranged between the second end of the second yoke leg and the second end of the middle pole.

2. The electromagnetic holding magnet according to claim 1, wherein the first yoke leg, the second yoke leg, the middle pole and the retaining plate consist of flat parts formed of pre-annealed, corrosion-resistant or stainless sheet metal.

3. The electromagnetic holding magnet according to claim 2, further comprising a magnetic bypass that extends between the second end of the first yoke leg and second end of the middle pole, and between the second end of the second yoke leg and the second end of the middle pole.

4. The electromagnetic holding magnet according to claim 2, wherein the first end face of the first yoke leg, the second end face of the second yoke leg and the central end face of the middle pole are polished surfaces.

5. The electromagnetic holding magnet according to claim 3, wherein the magnetic bypass is securely connected to the second end of the middle pole, and a first air gap is provided between the second end of the first yoke leg and a first end face of the bypass facing the second end of the first yoke leg, and a second air gap is provided between the second end of the second yoke leg and a second end face of the bypass facing the second end of the second yoke leg.

6. The electromagnetic holding magnet according to claim 1, wherein the first permanent magnet and the second permanent magnet are oppositely polarized.

7. An electromagnetic locking element comprising a base element, an opening element that is movable relative to the base element and an electromagnetic holding magnet according to claim 1, wherein the base body comprises the yoke, the first and second permanent magnets and the magnetic coil, and the opening body comprises the retaining plate, wherein in an energized state, the magnetic coil is configured to at least reduce a magnetic retaining flux generated by the first and second permanent magnets in the yoke and the retaining plate in order to at least reduce or eliminate a retaining force generated by the first and second permanent magnets and release the retaining plate.

8. A method for manufacturing an electromagnetic holding magnet that includes a yoke, a retaining plate that interacts with the yoke as an anchor, first and second permanent magnets, and a magnetic coil that encloses the yoke in sections and, in an energized state, is configured to at least reduce a magnetic retaining flux generated by the first and second permanent magnets in the yoke and the retaining plate in order to at least reduce or eliminate a retaining force generated by the first and second permanent magnets and release the retaining plate, said method comprising:

arranging flat parts to manufacture the yoke with a first yoke leg, a second yoke leg, and a middle pole; and

arranging the magnetic coil such that it at least partially surrounds the middle pole;

wherein the yoke legs each conduct a partial flux of the magnetic retaining flux and are arranged symmetrically relative to the middle pole and the magnetic coil that at least partially surround it, and

wherein;

a) the first and second yoke leg are flat, wherein

the middle pole is arranged centrally between the first yoke leg and the second yoke leg,

the first yoke leg, the second yoke leg and the middle pole each comprise a first and opposing second end, and

a first end face comprised by the first end of the first yoke leg, a second end face comprised by the first end of the second yoke leg, and a central end face comprised by the first end of the middle pole jointly form a contact surface for the retaining plate,

b) the magnetic coil surrounds the middle pole between its first end and its second end in sections, and

c) the first permanent magnet is arranged between the second end of the first yoke leg and the second end of the middle pole, and the second permanent magnet is arranged between the second end of the second yoke leg and the second end of the middle pole.

9. The method according to claim 8, wherein the flat parts are manufactured by stamping from a pre-annealed, corrosion-resistant or stainless sheet metal before they are arranged.

10. The method according to claim 9, wherein the flat parts are manufactured by stamping before they are arranged.

11. The method according to claim 9, wherein the flat parts are arranged and fixed to manufacture a magnetic bypass, wherein the magnetic bypass is arranged between the second end of the first yoke leg and the second end of the middle pole, and between the second end of the second yoke leg and the second end of the middle pole, wherein the magnetic bypass is securely connected to the second end of the middle pole, wherein a first air gap is provided between the second end of the first yoke leg and a first end face of the bypass facing the second end of the first yoke leg, and wherein a second air gap is provided between the second end of the second yoke leg and a second end face of the bypass facing the second end of the second yoke leg.

12. The method according to claim 8, wherein the method comprises:

a) arranging flat parts to manufacture the first flat yoke leg,

b) arranging flat parts to manufacture the second flat yoke leg,

c) arranging flat parts to manufacture the middle pole,

d) arranging the middle pole centrally between the first yoke leg and second yoke leg such that the first end face comprised by the first end of the first yoke leg, the second end face comprised by the first end of the second yoke leg, and the central end face comprised by the first end of the middle pole jointly form the contact surface for the retaining plate,

e) securing the yoke legs and middle pole,

f) arranging the first permanent magnet between the second end of the first yoke leg and the second end of the middle pole, and arranging the second permanent magnet between the second end of the second yoke leg and the second end of the middle pole, and

g) arranging the magnetic coil on the middle pole between its first end and second end so that the magnetic coil surrounds the middle pole in sections.

13. The method according to claim 12, wherein the first end face, the second end face and the central end face are polished smooth to provide a flat contact surface for the retaining plate.