High density pixelated-LED chips and chip array devices
First Claim
1. A pixelated-LED chip comprising:
- an active layer comprising a plurality of active layer portions;
a plurality of substrate portions supporting the plurality of active layer portions, wherein each substrate portion comprises a light-transmissive material, a light injection surface, and a light extraction surface, wherein the light injection surface is arranged between the active layer and the light extraction surface; and
a plurality of anode-cathode pairs associated with the plurality of active layer portions;
wherein each active layer portion of the plurality of active layer portions comprises a different anode-cathode pair of the plurality of anode-cathode pairs and is configured to illuminate a different substrate portion of the plurality of substrate portions and transmit light through the light extraction surface of the substrate portion, such that the plurality of active layer portions and the plurality of substrate portions form a plurality of pixels;
wherein the light extraction surface of each substrate portion comprises a plurality of protruding features and a plurality of light extraction surface recesses, and each protruding feature of the plurality of protruding features is separated from at least one other protruding feature by a light extraction surface recess of the plurality of light extraction surface recesses; and
wherein lateral borders between different pixels of the plurality of pixels are aligned with selected light extraction surface recesses of the plurality of light extraction surface recesses.
3 Assignments
0 Petitions
Accused Products
Abstract
Pixelated-LED chips and related methods are disclosed. A pixelated-LED chip includes an active layer with independently electrically accessible active layer portions arranged on or over a light-transmissive substrate. The active layer portions are configured to illuminate different light-transmissive substrate portions to form pixels. Various enhancements may beneficially provide increased contrast (i.e., reduced cross-talk between pixels) and/or promote inter-pixel illumination homogeneity, without unduly restricting light utilization efficiency. In some aspects, a light extraction surface of each substrate portion includes protruding features and light extraction surface recesses. Lateral borders between different pixels are aligned with selected light extraction surface recesses. In some aspects, selected light extraction surface recesses extend through an entire thickness of the substrate. Other technical benefits may additionally or alternatively be achieved.
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Citations
21 Claims
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1. A pixelated-LED chip comprising:
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an active layer comprising a plurality of active layer portions; a plurality of substrate portions supporting the plurality of active layer portions, wherein each substrate portion comprises a light-transmissive material, a light injection surface, and a light extraction surface, wherein the light injection surface is arranged between the active layer and the light extraction surface; and a plurality of anode-cathode pairs associated with the plurality of active layer portions; wherein each active layer portion of the plurality of active layer portions comprises a different anode-cathode pair of the plurality of anode-cathode pairs and is configured to illuminate a different substrate portion of the plurality of substrate portions and transmit light through the light extraction surface of the substrate portion, such that the plurality of active layer portions and the plurality of substrate portions form a plurality of pixels; wherein the light extraction surface of each substrate portion comprises a plurality of protruding features and a plurality of light extraction surface recesses, and each protruding feature of the plurality of protruding features is separated from at least one other protruding feature by a light extraction surface recess of the plurality of light extraction surface recesses; and wherein lateral borders between different pixels of the plurality of pixels are aligned with selected light extraction surface recesses of the plurality of light extraction surface recesses. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11)
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12. A pixelated-LED chip comprising:
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an active layer comprising a plurality of active layer portions; a plurality of substrate portions supporting the plurality of active layer portions, wherein each substrate portion comprises a light-transmissive material, a light injection surface, and a light extraction surface, wherein the light injection surface is arranged between the active layer and the light extraction surface; and a plurality of anode-cathode pairs associated with the plurality of active layer portions; wherein each active layer portion of the plurality of active layer portions comprises a different anode-cathode pair of the plurality of anode-cathode pairs and is configured to illuminate a different substrate portion of the plurality of substrate portions and transmit light through the light extraction surface of the substrate portion, such that the plurality of active layer portions and the plurality of substrate portions form a plurality of pixels; wherein at least one substrate portion of the plurality of substrate portions comprises; a first protruding feature comprising a first angle between two opposing faces; and a second protruding feature comprising a second angle between two opposing faces, wherein the second angle is larger than the first angle. - View Dependent Claims (13, 14, 15, 16)
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17. A pixelated-LED chip comprising:
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an active layer comprising a plurality of active layer portions; a plurality of substrate portions supporting the plurality of active layer portions, wherein each substrate portion comprises a light-transmissive material, a light injection surface, and a light extraction surface, wherein the light injection surface is arranged between the active layer and the light extraction surface; and a plurality of anode-cathode pairs associated with the plurality of active layer portions; wherein each active layer portion of the plurality of active layer portions comprises a different anode-cathode pair of the plurality of anode-cathode pairs and is configured to illuminate a different substrate portion of the plurality of substrate portions and transmit light through the light extraction surface of the substrate portion, such that the plurality of active layer portions and the plurality of substrate portions form a plurality of pixels; wherein the light extraction surface of each substrate portion comprises a light extraction surface recess between pixel sidewalls of the plurality of pixels; and the pixelated-LED chip further comprises a reflective layer on the pixel sidewalls. - View Dependent Claims (18)
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19. A pixelated-LED chip comprising:
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an active layer comprising a plurality of active layer portions; a substrate comprising a plurality of substrate portions supporting the plurality of active layer portions, wherein each substrate portion of the plurality of substrate portions comprises a light extraction surface; and a plurality of anode-cathode pairs associated with the plurality of active layer portions; wherein each active layer portion of the plurality of active layer portions comprises a different anode-cathode pair of the plurality of anode-cathode pairs and is configured to illuminate a different substrate portion of the plurality of substrate portions and transmit light through the light extraction surface of the substrate portion, such that the plurality of active layer portions and the plurality of substrate portions form a plurality of pixels; wherein the light extraction surface of each substrate portion comprises at least one first light extraction surface recess and at least one second light extraction surface recess; and wherein the at least one second light extraction surface recess is aligned with a street between adjacent pixels of the plurality of pixels; and the pixelated-LED chip includes at least one of the following features (i) or (ii);
(i) the at least one first light extraction surface recess extends deeper into the substrate than the at least one second light extraction surface recess, or (ii) the second light extraction surface recess comprises a wider bottom than the first light extraction surface recess. - View Dependent Claims (20, 21)
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Specification