Generator for digitally generating combined electrical signal waveforms for ultrasonic surgical instruments

• US 10,736,685 B2
• Filed: 09/07/2016
• Issued: 08/11/2020
• Est. Priority Date: 09/30/2015
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Wiener, Eitan T., Yates, David C.
• Primary Examiner(s): Stoklosa, Joseph A
• Assistant Examiner(s): Vierra, Rachel A.
• Application Number:
  US15/258,611
• Publication Number:
  US 20170086912A1
• Time in Patent Office: 1,434 Days
• CPC Class Codes: A61B 18/1206 Generators therefor
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 18/1482 having a long rigid shaft for accessing the inner body transcutaneously in minimal invasive surgery, e.g. laparoscopy
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00137 Details of operation mode
• CPC Class Codes: A61B 2017/0015 applied simultaneously
• CPC Class Codes: A61B 2017/320094 additional movable means performing clamping operation
• CPC Class Codes: A61B 2018/00642 with feedback, i.e. closed loop control
• CPC Class Codes: A61B 2018/00994 combining two or more different kinds of non-mechanical energy or combining one or more non-mechanical energies with ultrasound
• CPC Class Codes: A61B 2018/1273 including multiple generators in one device
• CPC Class Codes: A61B 2018/128 generating two or more frequencies
• CPC Class Codes: A61B 2018/1293 having means to prevent interference
• CPC Class Codes: B06B 1/0207 Driving circuits specially adapted for particular applications, see the relevant subclass, e.g. G01; circuits for steering transducer arrays G10K11/34; basic circuits H03
• CPC Class Codes: G06F 1/022 Waveform generators, i.e. devices for generating periodical functions of time, e.g. direct digital synthesizers G06F1/025, G06F1/03 take precedence
• CPC Class Codes: H03K 5/01 Shaping pulses discrimination against noise or interference H03K5/125

Abstract

Disclosed is a method of generating electrical signal waveforms by a generator. The method includes storing phase points of first and second digital electrical signal waveforms in first and second lookup tables. The first and second digital electrical signal waveforms are represented by a predetermined number of phase points that define wave shapes. At each clock cycle, a digital synthesis circuit retrieves phase points from the first and second lookup tables and the digital processing circuit combines phase points from the first and second lookup tables. A digital-to-analog converter (DAC) circuit converts the combined phase point into an analog signal. The analog signal is configured to drive a first and second ultrasonic transducer.

Claims

1. A method of generating electrical signal waveforms by a generator, the generator comprising a digital processing circuit, a memory circuit in communication with the digital processing circuit, the memory circuit defining first and second lookup tables, a digital synthesis circuit in communication with the digital processing circuit and the memory circuit, and a digital-to-analog (DAC) circuit, the method comprising:

storing, by the digital processing circuit, phase points of a first digital electrical signal waveform in the first lookup table defined by the memory circuit, wherein the first digital electrical signal waveform is represented by a first predetermined number of phase points, wherein the first predetermined number of phase points define a first predetermined wave shape;

storing, by the digital processing circuit, phase points of a second digital electrical signal waveform in the second lookup table defined by the memory circuit, wherein the second digital electrical signal waveform is represented by a second predetermined number of phase points, wherein the second predetermined number of phase points define a second predetermined wave shape; and

receiving a plurality of clock signals by the digital synthesis circuit, and at each clock cycle of the plurality of clock signals;

retrieving, by the digital synthesis circuit, a phase point from the first lookup table;

retrieving, by the digital synthesis circuit, a phase point from the second lookup table;

combining, by the digital processing circuit, the phase point from the first lookup table with the phase point from the second lookup table to generate a combined phase point; and

converting, by the DAC circuit, the combined phase point into a first analog signal;

transmitting the first analog signal to an ultrasonic transducer of a surgical instrument;

receiving, by the digital processing circuit, a feedback signal associated with tissue parameters at a surgical site of a patient during a surgical procedure, in response to the transmitted first analog signal;

modifying, in real time, the first or second predetermined wave shape according to the feedback signal to generate a third wave shape;

converting a combination of the third wave shape and either the first predetermined wave shape or the second predetermined wave shape into a second analog signal; and

transmitting the second analog signal to the ultrasonic transducer during the surgical procedure.

2. The method of claim 1, wherein the first and second digital electrical signal waveforms represent first and second digital ultrasonic electrical signal waveforms.

3. The method of claim 2, further comprising combining a radio frequency (RF) electrical signal waveform with the first and second digital ultrasonic electrical signal waveforms.

4. The method of claim 1, wherein the storing, by the digital processing circuit, the phase points of the first digital electrical signal waveform or the second digital electrical signal waveform, comprises:

storing, by the digital processing circuit, phase points of multiple digital electrical signal waveforms in corresponding multiple lookup tables defined by the memory circuit or other memory circuits, wherein each of the multiple digital electrical signal waveforms is represented by a third predetermined number of phase points, and wherein each of the third predetermined number of phase points defines a different wave shape from the first or the second digital electrical signal waveforms.

5. The method of claim 1, wherein the first or second digital electrical signal waveform represents a combination of multiple waveforms having different amplitudes.

6. The method of claim 1, wherein the first or second digital electrical signal waveform represents a combination of multiple waveforms having different frequencies.

7. The method of claim 6, wherein the first or second digital electrical signal waveform represents a combination of multiple waveforms having different amplitudes.

8. The method of claim 1, wherein the first or second predetermined wave shape is a trapezoid, a sine or cosine wave, a square wave, a triangle wave, or any combination thereof.

9. The method of claim 1, wherein the combined phase point is configured to maintain a predetermined ultrasonic frequency.

10. The method of claim 1, wherein the combined phase point is configured to deliver maximum power output.

11. A method of generating electrical signal waveforms by a generator, the generator comprising a digital processing circuit, a memory circuit in communication with the digital processing circuit, the memory circuit defining first and second lookup tables, a digital synthesis circuit in communication with the digital processing circuit and the memory circuit, and a digital-to-analog converter (DAC) circuit, the method comprising:

storing, by the digital processing circuit, phase points of a first digital electrical signal waveform in the first lookup table defined by the memory circuit, wherein the first digital electrical signal waveform is represented by a first predetermined number of phase points, wherein the first predetermined number of phase points define a first predetermined wave shape;

storing, by the digital processing circuit, phase points of a second digital electrical signal waveform in the second lookup table defined by the memory circuit, wherein the second digital electrical signal waveform is represented by a second predetermined number of phase points, wherein the second predetermined number of phase points define a second predetermined wave shape; and

receiving a plurality of clock signals by the digital synthesis circuit, and at each clock cycle of the plurality of clock signals;

retrieving, by the digital synthesis circuit, a phase point from the first lookup table;

retrieving, by the digital synthesis circuit, a phase point from the second lookup table;

combining, by the digital processing circuit, the phase point from the first lookup table with the phase point from the second lookup table to generate a combined phase point;

converting, by the DAC circuit, the combined phase point into a first analog signal;

transmitting the first analog signal to an ultrasonic transducer of a surgical instrument;

receiving, by the digital processing circuit, a feedback signal associated with tissue parameters at a surgical site of a patient during a surgical procedure, in response to the transmitted first analog signal;

modifying, in real time, the first or second predetermined wave shape according to the feedback signal to generate a third wave shape;

converting a combination of the third wave shape and either the first predetermined wave shape or the second predetermined wave shape into a second analog signal; and

transmitting the second analog signal to the ultrasonic transducer during the surgical procedure.

12. The method of claim 11, wherein the first analog signal is configured to provide a predetermined tissue effect.

13. The method of claim 11, wherein the generator comprises a single output port and the method further comprises delivering the first analog signal via the single output port.

14. A generator for generating electrical signal waveforms, the generator comprising:

a digital processing circuit;

a memory circuit in communication with the digital processing circuit, the memory circuit defining a first lookup table and a second lookup table;

a digital synthesis circuit in communication with the digital processing circuit and the memory circuit, the digital synthesis circuit configured to receive a plurality of clock signals; and

a digital-to-analog converter (DAC) circuit;

the digital processing circuit configured to;

store phase points of a first digital electrical signal waveform in the first lookup table defined by the memory circuit, wherein the first digital electrical signal waveform is represented by a first predetermined number of phase points, wherein the first predetermined number of phase points define a first predetermined wave shape; and

store phase points of a second digital electrical signal waveform in the second lookup table defined by the memory circuit, wherein the second digital electrical signal waveform is represented by a second predetermined number of phase points, wherein the second predetermined number of phase points define a second predetermined wave shape;

at each clock cycle of the plurality of clock signals, the digital synthesis circuit configured to;

retrieve a phase point from the first lookup table;

retrieve a phase point from the second lookup table;

the digital processing circuit configured to;

combine the phase point from the first lookup table with the phase point from the second lookup table to generate a combined phase point; and

the DAC circuit configured to convert the combined phase point into a first analog signal; and

transmit the first analog signal to an ultrasonic transducer of a surgical instrument;

wherein the digital processing circuit is further configured to;

receive a feedback signal associated with tissue parameters at a surgical site of a patient during a surgical procedure, in response to the transmitted first analog signal;

modify, in real time, the first or second predetermined wave shape according to the feedback signal to generate a third wave shape; and

convert a combination of the third wave shape and either the first predetermined wave shape or the second predetermined wave shape into a second analog signal; and

wherein the DAC circuit is further configured to transmit the second analog signal to the ultrasonic transducer during the surgical procedure.

15. The generator of claim 14, further comprising a non-volatile memory.

16. The generator of claim 14, further comprising a field programmable gate array (FPGA).

17. The generator of claim 14, further comprising an amplifier coupled to the DAC circuit.

18. The generator of claim 14, wherein the digital synthesis circuit is a direct digital synthesis (DDS) circuit.

19. The generator of claim 14, further comprising a filter coupled to an output of the DAC circuit.