Apparatus for and method of printing on three-dimensional object

• US 20010017085A1
• Filed: 02/27/2001
• Published: 08/30/2001
• Est. Priority Date: 02/28/2000
• Status: Active Grant

• Current Assignee: Minolta Co., Ltd. (Konica Minolta Inc.)
• Original Assignee: Minolta Co., Ltd. (Konica Minolta Inc.)
• Inventors: Koreishi, Jun, Kubo, Naoki, Nakanishi, Hideaki
• Granted Patent: US 6,360,656 B2
• Time in Patent Office: Days
• US Class Current: 101/35
• CPC Class Codes: B41F 17/00 Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
• CPC Class Codes: B41J 2/01 Ink jet
• CPC Class Codes: B41J 25/003 for changing the angle between a print element array axis and the printing line, e.g. for dot density changes
• CPC Class Codes: B41J 3/4073 Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects B41J3/283, B41J3/286 take precedence; building up a 3D object using individual droplets from jetting heads B29C64/112
• CPC Class Codes: B41J 3/50 Mechanisms producing characters by printing and also producing a record by other means , e.g. printer combined with RFID writer
• CPC Class Codes: B41M 5/0088 by ink-jet printing

Abstract

A three-dimensional object printing apparatus according to the present invention comprises: a shape recognition section for obtaining three-dimensional shape data about a surface shape of a three-dimensional object by measurement or the like; an ejection section for ejecting ink toward the three-dimensional object; a scanning section for causing the ejection section to scan relative to the three-dimensional object; and a control section for controlling an operation of the ejection section and/or the scanning section in accordance with information about inclination of the surface of the three-dimensional object, the information being indicated in the data obtained by the shape recognition section. The printing apparatus performs printing in accordance with the information obtained by measurement on the surface inclination of the object to achieve a high-quality printing process. More specifically, a mode of operation is determined for each of a main scanning direction and a sub-scanning direction in accordance with an inclination angle of an inclined surface with respect to each of the main scanning direction and the sub-scanning direction. The printing operation is performed based on the mode of operation.

Claims

1. An apparatus for providing ink to a surface of a three-dimensional object, comprising:

a shape recognition section for obtaining data about a surface shape of a three-dimensional object;

an ejection section for ejecting ink toward said three-dimensional object;

a scanning section for causing said ejection section to scan relative to said three-dimensional object; and

a control section for controlling an operation of said ejection section and/or said scanning section in accordance with information about inclination of the surface of said three-dimensional object, said information being indicated in said data obtained by said shape recognition section.

2. The apparatus according to

claim 1

,

wherein said scanning section performs a plurality of continuous main scanning operations in a predetermined direction, and repeats a sub-scanning operation for each of said continuous main scanning operations, and

wherein the operation of said scanning section controlled by said control section is said sub-scanning operation.

3. The apparatus according to

claim 1

,

wherein said ejection section comprises a plurality of nozzles for ejecting ink, and

wherein the operation of said ejection section controlled by said control section includes making a predetermined one of said plurality of nozzles available or unavailable.

4. The apparatus according to

claim 3

,

wherein said control section makes said predetermined one of said plurality of nozzles available or unavailable in accordance with a distance between said predetermined one of said plurality of nozzles and the surface of said three-dimensional object.

5. The apparatus according to

claim 4

,

wherein said control section makes said predetermined one of said plurality of nozzles unavailable when the distance between said predetermined one of said plurality of nozzles and the surface of said three-dimensional object is not less than a predetermined value.

6. The apparatus according to

claim 1

, further comprising

an image data obtaining section for obtaining image data about an image to be presented on the surface of said three-dimensional object,

wherein said control section controls said ejection section and said scanning section so that said image data is presented on the surface of said three-dimensional object.

7. The apparatus according to

claim 1

,

wherein said shape recognition section measures the surface shape of said three-dimensional object to obtain said data about the surface shape of said three-dimensional object, and

wherein said shape recognition section measures an edge part of said three-dimensional object more precisely than other parts.

8. The apparatus according to

claim 1

,

wherein said shape recognition section comprises a sensor for measuring the surface shape of said three-dimensional object to obtain said data about the surface shape of said three-dimensional object, and

wherein said sensor is caused to scan the surface of said three-dimensional object along with said ejection section by said scanning section in order to determine the height of a predetermined point on the surface of said three-dimensional object with respect to a predetermined reference plane.

9. The apparatus according to

claim 8

,

wherein said predetermined reference plane is perpendicular to a direction in which said ejection section ejects ink, and

wherein said scanning section causes said sensor to scan in two directions parallel to said reference plane.

10. The apparatus according to

claim 1

,

wherein said ejection section performs an operation of ejecting ink toward said three-dimensional object for each polygon of a polyhedron by which the surface shape of said three-dimensional object is approximated.

11. The apparatus according to

claim 10

,

wherein the surface shape of said three-dimensional object is approximated by said polygons, based on previously given three-dimensional shape model data.

12. The apparatus according to

claim 11

,

wherein the data obtainment of said shape recognition section, the ink ejection of said ejection section and the scanning of said scanning section are performed for each of said polygons.

13. The apparatus according to

claim 1

,

wherein said shape recognition section comprises a sensor for measuring the surface shape of said three-dimensional object to obtain said data about the surface shape of said three-dimensional object, and

wherein said sensor performs an operation of measuring three-dimensional shape data about said three-dimensional object for each polygon of a polyhedron by which the surface shape of said three-dimensional object is approximated.

14. The apparatus according to

claim 13

,

wherein said surface shape of said three-dimensional object is approximated by said polygons, based on previously given three-dimensional shape model data.

15. The apparatus according to

claim 8

,

wherein the ink ejection of the ejection section and the measurement of said sensor are performed simultaneously while the scanning section causes said ejection section and said sensor to scan.

16. The apparatus according to

claim 1

,

wherein said ejection section comprises at least one nozzle for ejecting ink, and

wherein said control section controls the operations of said ejection section and said scanning section to thereby control ejection positions of said ejection section.

17. The apparatus according to

claim 16

,

wherein said scanning section comprises a main scanning section for moving said ejection section continuously in a predetermined main scanning direction, and a sub-scanning section for moving said ejection section stepwise every predetermined travel pitch in a sub-scanning direction perpendicular to said main scanning direction.

18. The apparatus according to

claim 17

,

wherein said control section controls a travel velocity of said main scanning section in said main scanning direction in accordance with inclination of said three-dimensional object with respect to said main scanning direction.

19. The apparatus according to

claim 17

,

wherein said control section controls ink ejection timing of said ejection section in accordance with inclination of said three-dimensional object with respect to said main scanning direction.

20. The apparatus according to

claim 17

,

wherein said control section controls said travel pitch of said sub-scanning section in said sub-scanning direction in accordance with inclination of said three-dimensional object with respect to said sub-scanning direction.

21. The apparatus according to

claim 20

,

wherein said control section moves said ejection section stepwise every fine pitch in said sub-scanning direction, and controls said main scanning section to effect main scanning at a position at which the amount of movement of said ejection section in said sub-scanning direction equals said travel pitch.

22. The apparatus according to

claim 21

,

wherein said travel pitch is variable.

23. The apparatus according to

claim 17

,

wherein, when said ejection section ejects ink toward a surface inclined with respect to a plane parallel to said main scanning direction and said sub-scanning direction, said control section shortens an interval between said ejection positions in accordance with the degree of inclination of said surface.

24. The apparatus according to

claim 16

,

wherein said control section controls the ejection operation for each polygon of a polyhedron by which the surface shape of said three-dimensional object is approximated.

25. The apparatus according to

claim 17

,

wherein said at least one nozzle includes a plurality of nozzles arranged in an array for ejecting ink, and

wherein said scanning section further comprises a rotative scanning section for rotating a direction in which said plurality of nozzles are arranged within a plane parallel to said main scanning direction and said sub-scanning direction.

26. The apparatus according to

claim 24

,

wherein said ejection section further comprises a plurality of nozzle array members each including said array of nozzles, each of said plurality of nozzle array members being in one piece for each ink type, and

wherein said ejection section further comprises a linkage mechanism for coupling said plurality of nozzle array members with each other to prevent a positional relationship of said nozzles between said nozzle array members from deviating in said sub-scanning direction because of the rotation of said rotative scanning section.

27. A method of providing ink to a surface of a three-dimensional object, comprising the steps of:

(a) obtaining data about a surface shape of a three-dimensional object; and

(b) causing an ejection section to eject ink toward said three-dimensional object while causing said ejection section to scan relative to said three-dimensional object in accordance with information about inclination of the surface of said three-dimensional object, said information being indicated in said data obtained in said step (a).

28. The method according to

claim 27

,

wherein, in said step (b), a plurality of continuous main scanning operations are performed in a predetermined direction, and a sub-scanning operation is repeated for each of said continuous main scanning operations, said sub-scanning operation being controlled in accordance with said information about the inclination of the surface of said three-dimensional object.

29. The method according to

claim 27

,

wherein said ejection section comprises a plurality of nozzles for ejecting ink, and

wherein said ejection section is controlled to make a predetermined one of said plurality of nozzles available or unavailable in said step (b).

30. The method according to

claim 27

,

wherein said data about the surface shape of said three-dimensional object is obtained in said step (a) by a sensor for measuring the surface shape of said three-dimensional object, and

wherein said sensor is caused to scan the surface of said three-dimensional object along with said ejection section in order to determine the height of a predetermined point on the surface of said three-dimensional object with respect to a predetermined reference plane.

31. The method according to

claim 27

,

wherein an operation of ejecting ink toward said three-dimensional object is performed by said ejection section for each polygon of a polyhedron by which the surface shape of said three-dimensional object is approximated.

32. The method according to

claim 27

,

wherein said data about the surface shape of said three-dimensional object is obtained in said step (a) by a sensor for measuring the surface shape of said three-dimensional object, and

wherein an operation of measuring three-dimensional shape data about said three-dimensional object is performed by said sensor for each polygon of a polyhedron by which the surface shape of said three-dimensional object is approximated.

33. The method according to

claim 27

,

wherein said ejection section comprises at least one nozzle for ejecting ink.

34. The method according to

claim 33

,

wherein, in said step (b),

main scanning for moving said ejection section continuously in a predetermined main scanning direction, and sub-scanning for moving said ejection section stepwise every predetermined travel pitch in a sub-scanning direction perpendicular to said main scanning direction are performed, and

a travel velocity of said main scanning in said main scanning direction is controlled in accordance with inclination of said three-dimensional object with respect to said main scanning direction.

35. The method according to

claim 33

,

wherein, in said step (b),

main scanning for moving said ejection section continuously in a predetermined main scanning direction, and sub-scanning for moving said ejection section stepwise every predetermined travel pitch in a sub-scanning direction perpendicular to said main scanning direction are performed, and

ink ejection timing of said ejection section is controlled in accordance with inclination of said three-dimensional object with respect to said main scanning direction.

36. The method according to

claim 33

,

wherein, in said step (b),

main scanning for moving said ejection section continuously in a predetermined main scanning direction, and sub-scanning for moving said ejection section stepwise every predetermined travel pitch in a sub-scanning direction perpendicular to said main scanning direction are performed, and

said travel pitch of said sub-scanning in said sub-scanning direction is controlled in accordance with inclination of said three-dimensional object with respect to said sub-scanning direction.

37. The method according to

claim 36

,

wherein said ejection section is moved stepwise every fine pitch in said sub-scanning direction, and said main scanning is controlled to be effected at a position at which the amount of movement of said ejection section in said sub-scanning direction equals said travel pitch.

38. The method according to

claim 33

,

wherein said at least one nozzle includes a plurality of nozzles arranged in an array for ejecting ink, and

wherein the scanning in said step (b) is performed by a rotative scanning section for rotating a direction in which said plurality of nozzles are arranged within a plane parallel to said main scanning direction and said sub-scanning direction.