Processing plant and control system thereof

• US 20010021878A1
• Filed: 03/12/2001
• Published: 09/13/2001
• Est. Priority Date: 03/11/2000
• Status: Abandoned Application

• Current Assignee: Paul Maxwell Girdham
• Original Assignee: Paul Maxwell Girdham
• Inventors: Girdham, Paul Maxwell
• Application Number:
  US09/803,351
• Publication Number:
  US 20010021878A1
• Time in Patent Office: Days
• US Class Current: 700/83
• CPC Class Codes: G05B 19/4184 characterised by fault tolerance, reliability of production system
• CPC Class Codes: G05B 2219/37337 Noise, acoustic emission, sound
• CPC Class Codes: G05B 2219/37361 acoustic feedback, for speed, if speed very low hearing is better than seeing
• CPC Class Codes: G05B 2219/43173 Synchronize motion with scenery, sound
• CPC Class Codes: G05B 2219/50193 Safety in general
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A processing plant comprises a control system to control and monitor operation of the machine elements of the plant. The control system comprises a plurality of detecting means each positioned proximate to one of the machine elements of the plant, and which is operative to generate an output signal representative of the condition of operation of the machine element, and to feed such output signal to a central processing unit. In turn, the central processing unit generates an audible output signal which is representative of the sound generated by the machine element during operation thereof, enabling a controller supervising operation of the plant to “hear” the way in which the machine elements are performing.

Claims

1. A control system for a processing plant which operates to control the operation of the plant in response to output signals representing the state of various elements of the processing plant

wherein the control system comprises means which is operative to generate sound output signals representative of the condition of the machine elements of the plant during operation thereof.

2. A control system according to

claim 1

comprising:

a) a plurality of detecting means positioned in use proximate to machine elements of the processing plant; and

b) a processing unit to which output signals from the detecting means are applied;

the sound generation means being operative under the control of the processing unit to generate a sound output signal in relation to each of the detecting means.

3. A control system according to

claim 2

wherein the detection means are operative to produce output signals functional of the sound produced by the machine elements to which they are proximate.

4. A control system according to

claim 3

wherein the processing unit is operative in response to signals received from the detecting means to generate sound output signals analogous to the sound produced by the machine elements of the plant.

5. A control system according to

claim 1

wherein the processing unit is operative also to produce sound output signals representative of a desired state of operation of machine elements of the plant.

6. A control system according to

claim 2

wherein the detecting means are operative to produce output signals in response to the sound produced by the machine elements to which they are proximate.

7. A control system according to

claim 2

where the detecting means is operative to produce output signals in response to an operating parameter of the machine elements to which they are proximate.

8. A control system according to

claim 2

wherein some of the detecting means are operative to produce output signals in response to sound produced by the process elements, and some of the detecting means are operative to produce output signals in response to an output parameter of the process elements to which they are proximate.

9. For use with a control system for a processing plant which operates to control operation of the plant in response to output signals representing the state of the various elements of the processing plant,

a supplementary input system operative to generate sound output signals analogous to the sounds produced by the plant during operation thereof.

10. A method of controlling a processing plant of the kind utilising a computer to which input signals, representing the state of various machines of the plant and/or representing various stages in a processing operation, are supplied, and from which the computer produces output signals in the form of one or more visual displays and one or more aural displays representing the condition of the plant,

characterised in that the output signals produced by the computer include one or more audible signals analogous to the sound produced by elements of the plant during their operation.

11. A processing plant comprising:

a) a plurality of machine elements;

b) a plurality of detecting means each located proximate to one of the machine elements and which is responsive to the condition of operation of the machine element to produce an output signal which is functional of the operating condition of the machine element;

c) a central processing unit to which the output signals from the detecting means are applied; and

d) a plurality of sound generation means each operative under the control of the central processing unit and in response to an input to the central processing unit from the detecting means to generate an audible output signal representative of the operating condition of the machine element to which it is proximate.