Optical stress generator and detector
First Claim
1. A method for characterizing a structure, comprising the steps of:
- applying first electromagnetic radiation to the structure for creating propagating stress pulses within the structure;
applying second electromagnetic radiation to the structure at a plurality of different incidence angles so as to intercept the propagating stress pulses;
sensing a reflection or transmission of the second electromagnetic radiation from the structure at the plurality of incidence angles;
associating a change in the reflection of the second electromagnetic radiation over time with a value of an optical characteristic of the structure, and determining in accordance with the value of the optical characteristic the velocities of the propagating stress pulses; and
optionally determining the elastic modulus of the structure in accordance with the determined velocities of the propagating stress pulses.
1 Assignment
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Accused Products
Abstract
Disclosed is a system for the characterization of thin films and interfaces between thin films through measurements of their mechanical and thermal properties. In the system light is absorbed in a thin film or in a structure made up of several thin films, and the change in optical transmission or reflection is measured and analyzed. The change in reflection or transmission is used to give information about the ultrasonic waves that are produced in the structure. The information that is obtained from the use of the measurement methods and apparatus of this invention can include: (a) a determination of the thickness of thin films with a speed and accuracy that is improved compared to earlier methods; (b) a determination of the thermal, elastic, and optical properties of thin films; (c) a determination of the stress in thin films; and (d) a characterization of the properties of interfaces, including the presence of roughness and defects.
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Citations
77 Claims
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1. A method for characterizing a structure, comprising the steps of:
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applying first electromagnetic radiation to the structure for creating propagating stress pulses within the structure;
applying second electromagnetic radiation to the structure at a plurality of different incidence angles so as to intercept the propagating stress pulses;
sensing a reflection or transmission of the second electromagnetic radiation from the structure at the plurality of incidence angles;
associating a change in the reflection of the second electromagnetic radiation over time with a value of an optical characteristic of the structure, and determining in accordance with the value of the optical characteristic the velocities of the propagating stress pulses; and
optionally determining the elastic modulus of the structure in accordance with the determined velocities of the propagating stress pulses.
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2. A method for characterizing a three dimensional sample comprised of a substrate and possibly one or more films deposited on said substrate together with at least one structure that is disposed upon or embedded within the substrate or one or more of the films, comprising the steps of:
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simulating a mechanical response of the sample, at a plurality of discrete time steps, to the application of pulses of first electromagnetic radiation;
applying pulses of the first electromagnetic radiation to the sample for creating propagating stress pulses within the sample;
applying second electromagnetic radiation to the sample so as to intercept the propagating stress pulses;
sensing from a reflection of the second electromagnetic radiation from the sample at least one of a time-varying change in intensity, position, direction, polarization state, and optical phase of the second electromagnetic radiation; and
associating the sensed time-varying change with a property of interest of the sample in accordance with the simulated response of the sample. - View Dependent Claims (3)
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4. A method for characterizing a structure, comprising the steps of:
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simulating at predetermined time step increments, in accordance with one or more characteristics of the structure, a mechanical response of a simulated structure over an interval of time to an application of a first pulse of optical radiation by at least the steps of, determining an initial stress distribution within the simulated structure, determining a change over the interval of time in the stress and strain distribution in the simulated structure following an application of the first pulse of optical radiation, and determining the transient optical response of the simulated structure by application of a second pulse of optical radiation within the interval of time;
applying the first pulse of optical radiation to the structure;
applying, during the interval of time, the second pulse of optical radiation to the structure;
comparing a measured transient response of the structure to the determined transient response for the simulated structure;
adjusting a value of the one or more characteristics of the simulated structure so as to bring the determined transient response into agreement with the measured transient response; and
associating the adjusted value of the one or more characteristics with a value of one or more actual characteristics of the structure. - View Dependent Claims (5, 6, 7, 8, 9, 10)
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11. A non-destructive system for characterizing a sample, comprising:
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means for generating an optical pump pulse and for focussing the pump pulse relative to a surface of the sample;
means for generating an optical probe pulse and for focussing the probe pulse relative to the surface of the sample;
means for measuring at least one transient response of the structure to the pump pulse by detecting a change in a reflected or transmitted portion of the probe pulse; and
detector means for automatically adjusting the focus of at least one of the pump and probe pulses in response to reflected portions of at least one of the pump and probe pulses. - View Dependent Claims (12, 13)
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14. A non-destructive system for characterizing a sample, comprising:
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means for generating an optical pump pulse and for directing the pump pulse to an area of the surface of the sample;
means for generating an optical probe pulse and for directing the probe pulse to a same or different area of the surface of the sample so as to arrive after the pump pulse;
means for measuring at least one transient response of the structure to the pump pulse by detecting a change in a reflected or transmitted portion of the probe pulse; and
means for determining an electrical resistivity of at least a portion of the sample in accordance with the measured transient response.
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15. A non-destructive system for characterizing a sample, comprising:
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means for generating an optical pump pulse and for directing the pump pulse to an area of the surface of the sample;
means for generating an optical probe pulse and for directing the probe pulse to a same or different area of the surface of the sample so as to arrive after the pump pulse;
means for measuring at least one transient response of the structure to the pump pulse by detecting a change in a characteristic of a reflected or transmitted portion of the probe pulse;
means for varying a temperature of at least a portion of the structure during the operation of the measuring means; and
means for determining, from the measured transient response, a derivative of a velocity of an acoustic wave within the structure with respect to temperature, and for associating the determined derivative of the velocity with a static stress within the structure.
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16. A method for operating a non-destructive system for characterizing a sample, comprising the steps of:
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generating an optical pump pulse and directing the pump pulse to an area of the surface of the sample;
generating an optical probe pulse and directing the probe pulse to a same or different area of the surface of the sample so as to arrive after the pump pulse;
measuring at least one transient response of the structure to the pump pulse by detecting a change in a characteristic of a reflected or transmitted portion of the probe pulse; and
determining an electrical resistivity of a portion of the sample in accordance with the measured transient response.
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17. A method for operating a non-destructive system for characterizing a sample, comprising the steps of:
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generating an optical pump pulse and directing the pump pulse to an area of the surface of the sample;
generating an optical probe pulse and directing the probe pulse to a same or different area of the surface of the sample so as to arrive after the pump pulse;
measuring at least one transient response of the structure to the pump pulse by detecting a change in a characteristic of a reflected or transmitted portion of the probe pulse;
varying a temperature of at least a portion of the structure during the step of measuring; and
determining, from the measured transient response, a derivative of a velocity of an acoustic wave within the structure with respect to temperature, and associating the determined derivative of the velocity with a static stress within the structure.
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18. A non-destructive system for characterizing a sample, comprising:
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means for a generating a sequence of optical pump pulses at a frequency f1 and for directing the sequence of pump pulses to an area of the surface of the sample;
means for generating a sequence of optical probe pulses at a frequency f2 and for directing the sequence of probe pulses to a same or different area of the surface of the sample, wherein f1 is not equal to f2 for continuously varying a delay between the generation of a pump pulse and the generation of a probe pulse; and
means for measuring, at a rate given by one of (f1−
f2) or (f1+f2), at least one transient response of the structure to the sequence of pump pulses by detecting a change in a characteristic of a reflected or transmitted portion of the sequence of probe pulses.
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19. A non-destructive system for characterizing a sample, comprising:
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means for a generating a sequence of optical pump pulses and for directing the sequence of pump pulses to an area of the surface of the sample;
means for generating a sequence of optical probe pulses, wherein a delay between individual ones of the probe pulses, with respect to an individual one of the pump pulses, is modulated at a frequency f and for directing the sequence of probe pulses to a same or different area of the surface of the sample; and
means for measuring, at a rate given by f, at least one transient response of the structure to the sequence of pump pulses by detecting a change in a characteristic of a reflected or transmitted portion of the sequence of probe pulses.
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20. A non-destructive system for characterizing a sample, comprising:
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means for a generating a sequence of optical pump pulses that are intensity modulated at a frequency f1 and for directing the sequence of pump pulses to an area of the surface of the sample;
means for generating a sequence of optical probe pulses, wherein a delay between individual ones of the probe pulses, with respect to an individual one of the pump pulses, is modulated at a frequency f2, and for directing the sequence of probe pulses to a same or different area of the surface of the sample, wherein f is not equal to f2; and
means for measuring, at a rate given by one of (f1−
f2) or (f1+f2), at least one transient response of the structure to the sequence of pump pulses by detecting a change in a characteristic of a reflected or transmitted portion of the sequence of probe pulses.
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21. A non-destructive system for characterizing a sample, comprising:
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means for generating an optical pump pulse having a first wavelength and for directing the pump pulse to an area of the surface of the sample;
means for generating an optical probe pulse from the optical pump pulse and for directing the probe pulse to a same or different area of the surface of the sample so as to arrive after the pump pulse, the optical probe pulse being generated to have a second wavelength that is a harmonic of the first wavelength; and
means for measuring at least one transient response of the structure to the pump pulse by detecting a change in a characteristic of the reflected or transmitted portion of the probe pulse.
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22. A non-destructive system for characterizing a sample, comprising:
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means for generating an optical pump pulse and an optical probe pulse from an input pulse having a first wavelength, wherein the pump pulse has a wavelength that is a harmonic of the first wavelength and the probe pulse has a wavelength that is equal to the first wavelength;
means for directing the pump pulse to an area of the surface of the sample and for directing the probe pulse to a same or different area of the surface of the sample so as to arrive after the pump pulse; and
means for measuring at least one transient response of the structure to the pump pulse by detecting a change in a characteristic of the reflected or transmitted portion of the probe pulse.
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23. A method for operating a non-destructive system for characterizing a sample, comprising the steps of:
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generating an optical pump pulse and directing the pump pulse to an area of the surface of the sample;
generating an optical probe pulse and directing the probe pulse to a same or different area of the surface of the sample so as to arrive after the pump pulse;
measuring at least one transient response of the structure to the pump pulse by detecting a change in a reflected portion of the probe pulse; and
detecting at least one acoustic echo in the reflected portion of the probe pulse, the step of detecting including a step of determining a time of arrival of the acoustic echo by convolving the detected acoustic echo with a predetermined function.
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24. A method for operating a non-destructive system for characterizing a sample, comprising the steps of:
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generating an optical pump pulse and directing the pump pulse to an area of the surface of the sample;
for each generated optical pump pulse, generating an optical probe pulse and directing the probe pulse to the surface of the sample so as to arrive after the pump pulse, wherein some of the probe pulses are directed to the surface at a first angle relative to the surface, and others of the probe pulses are directed to the surface at a second angle relative to the surface; and
measuring at least one transient response of the structure to the pump pulses by detecting a change in a reflected portion of the probe pulses at each of the first and second angles.
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25. A method for characterizing a structure comprised of a substrate and at least one layer that is an intentionally or a non-intentionally formed layer that is disposed over the substrate, comprising the steps of:
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generating a reference data set of a transient optical response of the structure to an optical pump pulse, the reference data set being generated from at least one of (a) at least one reference sample or (b) a simulation of a mechanical motion of a simulated structure at predetermined time step increments selected to have a duration of less than one half of a time required for an acoustic pulse to propagate through a thinnest layer of the structure;
applying a sequence of optical pump pulses and optical probe pulses to the structure;
comparing a measured transient response of the structure to the reference data set;
adjusting a value of the one or more characteristics of the structure so as to bring the reference data set into agreement with the measured transient response; and
associating the adjusted value of the one or more characteristics with a value of one or more actual characteristics of the structure.
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26. A non-destructive system for characterizing a sample, comprising:
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means for generating an optical pump pulse and for directing the pump pulse to an area of the surface of the sample;
means for generating an optical probe pulse and for directing the probe pulse to a same or different area of the surface of the sample so as to arrive after the pump pulse, wherein the pump pulse has the same wavelength as the probe pulse or a wavelength that is different than the wavelength of the probe pulse;
means for automatically controlling a focusing of the pump and probe pulses on the surface of the sample;
means for measuring at least one transient response of the structure to the pump pulse, the measured transient response comprising a measurement of at least one of a modulated change Δ
R in an intensity of a reflected portion of the probe pulse, a change Δ
T in an intensity of a transmitted portion of the probe pulse, a change Δ
P in a polarization of the reflected probe pulse, a change Δ
φ
in an optical phase of the reflected probe pulse, and a change in an angle of reflection Δ
δ
of the probe pulse;
means for calibrating the measurement system for a determination of an amplitude of the transient optical response of the sample; and
means for associating an output of said means for measuring with at least one characteristic of interest of the structure. - View Dependent Claims (27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66, 67, 68, 69)
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70. A method for characterizing a structure comprised of a substrate and at least one layer disposed on the substrate, comprising the steps of:
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simulating a response of a model of the structure to an application of a first pulse of optical radiation followed by a transient response of the structure to an application of a second pulse of optical radiation within an interval of time;
applying the first pulse of optical radiation to the structure;
applying, during the interval of time, the second pulse of optical radiation to the structure;
comparing a measured transient response of the structure to the determined transient response;
adjusting one or more characteristics of the model of the structure so as to bring the determined transient response into agreement with the measured transient response; and
associating the adjusted one or more characteristics with one or more actual characteristics of the structure, wherein the step of adjusting adjusts at least one of a crystal orientation within the at least one layer, an interface roughness between the at least one layer and another layer or the substrate, a thermal diffusivity within the at least one layer, an electronic diffusivity within the at least one layer, optical constants within the at least one layer, derivatives of optical constants with respect to stress or strain within the at least one layer, and a surface roughness of the sample. - View Dependent Claims (71, 72)
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73. A method for characterizing a structure comprised of a substrate and at least one layer disposed on the substrate, comprising the steps of:
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simulating a mechanical response of a model of the structure to an application of a first pulse of optical radiation by the steps of determining an initial stress distribution within the structure in response to the first pulse of optical radiation, calculating acoustical normal modes of the structure, decomposing the determined initial stress distribution into a sum over the calculated normal modes, and determining a change in a transient optical response of the structure, at a time of interest, to a second pulse of optical radiation by summing, for each calculated normal mode, a change in the transient optical response due to a spatial stress pattern associated with each normal mode;
applying the first pulse of optical radiation to the structure;
applying, at the time of interest, the second pulse of optical radiation to the structure;
comparing a measured transient optical response of the structure to the determined transient optical response;
adjusting one or more characteristics of the structure so as to bring the determined transient optical response into agreement with the measured transient optical response; and
associating the adjusted one or more characteristics with one or more actual characteristics of the structure.
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74. A method for characterizing a structure comprised of a substrate and at least one layer disposed on the substrate, comprising the steps of:
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simulating a vibrational response of the at least one layer to an application of a first pulse of optical radiation, the response being simulated in accordance with a spring constant parameter per unit area at an interface between the at least one layer and another layer or the substrate;
measuring the actual response of the at least one layer by applying the first pulse of optical radiation followed by an application of a second pulse of optical radiation, and sensing a vibration of the at least one layer by a change in a reflected portion of the second pulse of optical radiation;
comparing the measured response with the simulated response;
adjusting the spring constant parameter to bring the simulated response into agreement with the measured response; and
characterizing a strength of the interface from the adjusted spring constant parameter. - View Dependent Claims (75)
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76. A non-destructive method for characterizing a sample, comprising the steps of:
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generating an optical pump pulse and directing the pump pulse to an area of the surface of the sample;
for each generated optical pump pulse, generating an optical probe pulse and directing the probe pulse to the surface of the sample so as to arrive after the pump pulse;
automatically focusing the pump and probe pulses to achieve predetermined focusing conditions;
measuring at least one transient response of the structure to the pump pulse, the measured transient responses comprising a measurement of at least one of a modulated change Δ
R in an intensity of a reflected portion of the probe pulse, a change Δ
T in an intensity of a transmitted portion of the probe pulse, a change Δ
P in a polarization of the reflected probe pulse, a change Δ
φ
in an optical phase of the reflected probe pulse, and a change in an angle of reflection Δ
δ
of the probe pulse;
applying at least one calibration factor to the at least one transient response;
associating an output of said means for measuring with at least one characteristic of interest of the structure;
adjusting a value of the one or more characteristics of the structure so as to bring a reference data set into agreement with the measured transient response; and
associating the adjusted value of the one or more characteristics with a value of one or more actual characteristics of the structure.
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77. A method for characterizing a structure, comprising the steps of:
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applying first electromagnetic radiation to the structure for creating propagating stress pulses within the structure;
applying second electromagnetic radiation to the structure at a predetermined incidence angle so as to intercept the propagating stress pulses;
sensing a reflection or transmission of the second electromagnetic radiation from the structure;
associating a change in the reflection of the second electromagnetic radiation over time with a value of an optical characteristic of the structure for determining a transient response of the structure;
determining an index of refraction of the structure using an ellipsometric technique; and
determining a velocity of sound in the structure in accordance with the predetermined angle and the determined transient response and index of refraction.
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Specification