Clutch actuation system with auxiliary actuating assembly

• US 20010037927A1
• Filed: 04/12/2001
• Published: 11/08/2001
• Est. Priority Date: 04/14/2000
• Status: Active Grant

• Current Assignee: ZF Friedrichshafen AG (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: Mannesmann Sachs AG (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Nagler, Franz, Fliege, Hans
• Granted Patent: US 6,536,573 B2
• Time in Patent Office: Days
• US Class Current: 192/85R
• CPC Class Codes: F16D 2048/0254 Double actuation, i.e. two actuation means can produce independently an engagement or disengagement of the clutch
• CPC Class Codes: F16D 25/14 Fluid pressure control
• CPC Class Codes: F16D 2500/1028 Pneumatic
• CPC Class Codes: F16D 48/02 Control by fluid pressure
• CPC Class Codes: F16D 48/066 Control of fluid pressure, e.g. using an accumulator F16D48/062, F16D48/068 take precedence

Abstract

An actuation system for a friction clutch installed in the drive train of a motor vehicle between a drive unit and a transmission includes a pressure medium-powered cylinder assembly and a pilot/automatic control valve assembly. An auxiliary actuating assembly includes an auxiliary actuating valve assembly, which can be switched into a pressure medium feed position, wherein the pressure medium-powered cylinder assembly can be connected with the pressure medium source or with a separate auxiliary pressure medium source for emergency actuation of the clutch, and into a pressure medium discharge position, wherein the cylinder assembly can be connected with a pressure compensation port or with a pressure compensation tank.

Claims

1. An actuation system for a friction clutch installed in the drive train of a motor vehicle, said actuation system comprising

a pressure medium powered cylinder assembly for actuating the friction clutch,

means for providing a control input representing a desired actuation state of said clutch,

means for providing an actual value representing the actual actuation state of said clutch,

a main pressure medium source,

a pilot/automatic control valve assembly which supplies pressure medium to said pressure medium powered cylinder assembly from said main pressure medium source as a function of said control input and said actual value,

a pilot/automatic control unit which operates said pilot/automatic control valve assembly,

an auxiliary pressure medium source, and

an auxiliary actuating valve assembly for actuating said clutch independently of said pilot/automatic control valve assembly, said pilot/automatic control unit, and an instantaneous pressure medium pressure of said main pressure medium source, wherein said auxiliary actuating valve assembly can be switched into a pressure medium feed position, wherein said pressure medium powered cylinder assembly can be connected to one of said main pressure medium source and said auxiliary pressure medium source, and into a pressure medium discharge position, wherein said pressure medium powered cylinder assembly can be connected to one of a pressure compensation port and a pressure compensation tank.

2. An actuation system according to

claim 1

further comprising switching means for switching said auxiliary actuating valve assembly into said pressure medium feed position and into said pressure medium discharge position independently of said pilot automatic control unit, said actual value, and said control input.

3. An actuation system according to

claim 2

wherein said switching means can be switched manually.

4. An actuation system according to

claim 3

wherein said switching means can be switched in response to operation of a clutch pedal.

5. An actuation system according to

claim 1

wherein said auxiliary actuating valve assembly is separate from said pilot/automatic control valve assembly.

6. An actuation system according to

claim 1

wherein said auxiliary actuating valve assembly comprises a mode valve assembly which can be switched between a normal position, wherein said pilot/automatic control valve assembly is in pressure medium flow connection with said pressure medium powered cylinder assembly, and at least one isolating position, wherein said pilot/automatic control valve assembly is isolated from said pressure medium powered cylinder assembly

7. A actuation system according to

claim 6

wherein, when said mode valve assembly is in said at least one isolating position, said auxiliary actuating valve assembly can be in one of said pressure medium feed position and said pressure medium discharge position, said pressure medium being discharged from said pressure medium powered cylinder assembly via said mode valve when said auxiliary valve assembly is in said pressure medium discharge position.

8. An actuation system according to

claim 7

wherein said at least one isolating position comprises a first switch position, wherein said main pressure medium source can be connected to said pressure medium powered cylinder assembly, and a second switch position, wherein said auxiliary pressure medium source can be connected to said pressure medium powered cylinder assembly.

9. An actuation system according to

claim 1

wherein said auxiliary pressure medium source comprises an auxiliary pressure medium tank.

10. An actuation system according to

claim 9

wherein said auxiliary pressure medium source comprises an auxiliary pressure medium tank, and wherein, when said mode valve is in said normal position, said pressure medium source can be connected to said auxiliary pressure medium tank.

11. An actuation system according to

claim 9

wherein said auxiliary actuating valve assembly comprises a switching valve assembly which can isolate said auxiliary pressure medium tank from said pressure medium powered cylinder, said main pressure medium tank, and said pilot/automatic control valve assembly.

12. An actuation system according to

claim 9

further comprising a control/diagnosis unit which detects information comprising the pressure of the pressure medium from the main pressure medium source, the pressure of the pressure medium from auxiliary pressure medium tank, the operability of the pilot/automatic control valve assembly, and the operability of the pilot/automatic control unit, and, as a function of said information, performs at least one task selected from the group consisting of operating a vehicle information system, operating at least one valve of the actuation system, blocking normal clutch actuation, enabling normal clutch actuation, blocking emergency clutch actuation, enabling emergency clutch actuation, and initiating filling of the auxiliary pressure medium tank.

13. An actuation system according to

claim 1

further comprising an automatic position control circuit which monitors said actual value and determines whether said actual value has been adjusted to said control input within a predetermined adjusting time, and, as a function of said determination, performs at least one task selected from the group consisting of operating a vehicle information system, operating at least one valve of the actuation system, blocking normal clutch actuation, enabling normal clutch actuation, blocking emergency clutch actuation, and enabling emergency clutch actuation.

14. An actuation system according to

claim 12

further comprising a shutoff valve assembly which is switchable between an open position, wherein the pilot/automatic control valve assembly is connected to said pressure medium powered cylinder assembly and said auxiliary actuating valve assembly, and a blocking position, wherein the pilot/automatic control valve assembly is isolated from said pressure medium powered cylinder assembly and said auxiliary actuating valve assembly, said blocking of normal clutch actuation comprising switching said shutoff valve assembly to said blocking position.

15. An actuation system according to

claim 14

wherein said enabling of normal clutch actuation comprises switching said shutoff valve assembly to said open position.

16. An actuation system according to

claim 12

wherein said enabling of emergency clutch actuation comprises releasing said auxiliary actuating valve assembly so that the auxiliary actuating valve assembly can be switched into either one of the pressure medium feed position and the pressure medium discharge position.

17. An actuation system according to

claim 12

wherein said blocking of emergency clutch actuation comprises switching said auxiliary actuating valve assembly to a neutral position wherein no pressure medium is fed to the pressure medium powered cylinder assembly and no pressure medium is discharged from the pressure medium powered cylinder assembly.

18. An actuation system according to

claim 14

wherein said control/diagnosis unit determines when at least one predetermined error criterion is satisfied based on said information, and said auxiliary actuating valve assembly and said shutoff valve assembly are connected so that normal clutch actuation is blocked and emergency clutch actuation is enabled when at least one predetermined error criterion is satisfied.

19. An actuation system according to

claim 18

wherein said at least one error criterion pertains to the presence of at least one signal sent by the control diagnosis unit.

20. An actuation system according to

claim 18

wherein said at least one error criterion pertains to a minimum pressure of the pressure medium required for normal clutch actuation.

21. An actuation system according to

claim 18

wherein said at least one error criterion pertains to the operability of pilot/automatic control unit and the operability of the pilot/automatic control valve assembly.

22. An actuation system according to

claim 18

wherein said at least one error criterion pertains to adjusting the actual value to match the control input within a predetermined adjusting time interval.

23. An actuation system for a friction clutch installed in the drive train of a motor vehicle, said actuation system comprising

a pressure medium powered cylinder assembly for actuating the friction clutch,

means for providing a control input representing a desired actuation state of said clutch,

means for providing an actual value representing the actual actuation state of said clutch,

a main pressure medium source,

a pilot/automatic control valve assembly which supplies pressure medium to said pressure medium powered cylinder assembly from said main pressure medium source as a function of said control input and said actual value,

a pilot/automatic control unit which operates said pilot/automatic control valve assembly,

an auxiliary pressure medium source comprising an auxiliary pressure medium tank, and

a switching valve assembly which is switchable between an open position, wherein said pressure medium powered cylinder assembly is connected to said auxiliary pressure medium tank, and a blocking position, wherein the pressure medium powered cylinder assembly is isolated from said auxiliary pressure medium tank.

24. An actuation system according to

claim 23

wherein said switching valve assembly is not directly connected to the main pressure medium source.

25. An actuation system according to

claim 23

comprising an auxiliary actuating valve assembly for actuating said clutch independently of said pilot/automatic control valve assembly, said pilot/automatic control unit, and an instantaneous pressure medium pressure of said main pressure medium source, wherein said auxiliary actuating valve assembly can be switched into a pressure medium feed position, wherein said pressure medium powered cylinder assembly can be connected to one of said main pressure medium source and said auxiliary pressure medium source, and into a pressure medium discharge position, wherein said pressure medium powered cylinder assembly can be connected to one of a pressure compensation port and a pressure compensation tank, said auxiliary actuating valve assembly comprising said switching valve assembly.

26. An actuation system for a friction clutch installed in the drive train of a motor vehicle, said actuation system comprising

a pressure medium powered cylinder assembly for actuating the friction clutch,

means for providing a control input representing a desired actuation state of said clutch,

means for providing an actual value representing the actual actuation state of said clutch,

a main pressure medium source,

a pilot/automatic control valve assembly which supplies pressure medium to said pressure medium powered cylinder assembly from said main pressure medium source as a function of said control input and said actual value,

a pilot/automatic control unit which operates said pilot/automatic control valve assembly,

an auxiliary pressure medium source comprising an auxiliary pressure medium tank, and

a switching valve assembly which is switchable between a position wherein said tank is connected to said pressure medium source, whereby said tank can be filled with pressure medium, a position wherein said tank is connected to said pressure medium powered cylinder, whereby said clutch can be actuated, and a position wherein said tank is isolated from said main pressure medium source and said pressure medium powered cylinder assembly, whereby said pressure medium is available in said tank for emergency use.

27. An said switching valve assembly according to

claim 26

further comprising a nonreturn valve between said main pressure medium source and said auxiliary pressure medium tank, said nonreturn valve allowing the flow of pressure medium from said main pressure medium to said tank when the pressure of said medium at said source exceeds the pressure at said tank.

28. An actuation system according to

claim 26

wherein, when said switching valve is in said position wherein said tank is isolated from said main pressure medium source and said pressure medium powered cylinder assembly, said pressure medium powered cylinder assembly can be connected to one of a pressure compensation port and a pressure compensation tank.

29. An actuation system according to

claim 26

comprising an auxiliary actuating valve assembly for actuating said clutch independently of said pilot/automatic control valve assembly, said pilot/automatic control unit, and an instantaneous pressure medium pressure of said main pressure medium source, wherein said auxiliary actuating valve assembly can be switched into a pressure medium feed position, wherein said pressure medium powered cylinder assembly can be connected to one of said main pressure medium source and said auxiliary pressure medium source, and into a pressure medium discharge position, wherein said pressure medium powered cylinder assembly can be connected to one of a pressure compensation port and a pressure compensation tank, said auxiliary switching valve assembly comprising said switching valve assembly.

30. An actuation system according to

claim 26

further comprising a throttle which, when said switching valve is in said position wherein said tank is connected to said pressure medium powered cylinder, limits the time for actuating said clutch.