Trocar system having expandable port

• US 20010039430A1
• Filed: 06/12/2001
• Published: 11/08/2001
• Est. Priority Date: 03/05/1993
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Craig K. Tsuji, John E. Carlson, William R. Dubrul
• Inventors: Carlson, John E., Tsuji, Craig K., Dubrul, William R.
• Granted Patent: US 6,494,893 B2
• Time in Patent Office: Days
• US Class Current: 606/185
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/3431 being collapsible, e.g. made of thin flexible material A61B17/3423 takes precedence
• CPC Class Codes: A61B 17/3439 with means for changing the inner diameter of the cannula, e.g. expandable A61B17/3423, A61B17/3431 take precedence; catheters A61M25/0662
• CPC Class Codes: A61B 17/3474 Insufflating needles, e.g. Veress needles
• CPC Class Codes: A61B 2017/00986 Malecots, e.g. slotted tubes, of which the distal end is pulled to deflect side struts
• CPC Class Codes: A61B 2017/3484 Anchoring means, e.g. spreading-out umbrella-like structure
• CPC Class Codes: A61B 2090/0815 Implantable devices for insertion in between organs or other soft tissues
• CPC Class Codes: A61F 2/0063 Implantable repair or support meshes, e.g. hernia meshes
• CPC Class Codes: A61M 2025/0025 having a collapsible lumen
• CPC Class Codes: A61M 25/0662 Guide tubes

Abstract

An apparatus and method for forming and enlarging percutaneous penetrations comprises an elongate dilation member which receives an elongate expansion member in an axial lumen thereof. The dilation tube includes a tubular braid which usually comprises a mesh of non-elastic filaments which are radially expandable from a small diameter configuration to a large diameter configuration and which is optionally covered by a removable sheath. The dilation tube is percutaneously introduced to a target site within a patient'"'"'s body, usually within the abdomen in a laparoscopic procedure. The sheath (if present) is then removed, and the tubular braid thereafter radially expanded by axial insertion of the expansion member through its lumen. The tubular braid is anchored by axial shortening of the mesh and remains in place to permit subsequent exchange of dilation members to provide for different diameter access lumens. Trocar valves may be removably attached to the proximal end of the expansion member to permit the apparatus to be used as a trocar system in laparoscopic procedures where the patient'"'"'s abdomen has been insufflated. An anchoring means may optionally be provided at the distal end of the expansion member.

Claims

1. An apparatus for forming and enlarging a percutaneous penetration, said apparatus comprising:

an elongate dilation member including a radially expandable tubular braid and having a proximal end, a distal end, and an axial lumen with a first cross-sectional area;

means at the distal end of the dilation member for puncturing tissue as the member is percutaneously advanced;

an elongate expansion member including a fixed-radius tubular element having a distal end, a proximal end, and an axial lumen with a second cross-sectional area; and

means at the distal end of the expansion member for facilitating insertion of the tubular element through the axial lumen of the dilation member.

2. An apparatus as in

claim 1

, wherein the elongate dilation member further includes a removable sheath formed over the expandable tubular braid, wherein the sheath covers the braid while the dilation member is percutaneously advanced and can thereafter be removed to expose the braid to penetrated tissue.

3. An apparatus as in

claim 1

, wherein the tissue puncturing means comprises an elongate penetrating element having a sharpened distal tip and being removably received within the axial lumen of the dilation member with the sharpened distal tip extending distally therefrom.

4. An apparatus as in

claim 1

, wherein the elongate expansion member further includes an expandable anchor near its distal end.

5. An apparatus as in

claim 1

, wherein the means for facilitating insertion includes a rod having a tapered distal end removably received in the axial lumen of the expansion member, wherein the tapered end extends distally from the expansion member when the rod is fully inserted therein.

6. A radially expandable trocar system comprising:

an elongate dilation member having a proximal end and a distal end and including a radially expandable tubular braid having an axial lumen with a first cross-sectional area;

an elongate penetrating element having a proximal end and a sharpened distal tip, wherein said penetrating element is removably received within the axial lumen of the braid with the sharpened distal tip extending distally from the distal end of the elongate dilation member;

a first elongate expansion member having a proximal end and a tapered distal end, and including a fixed-radius tubular element having an axial lumen with a cross-sectional area greater than that of the tubular braid; and

a trocar valve removably attachable to the proximal end of the elongate expansion member so that said valve is disposed at the proximal end of the axial lumen in the fixed-radius tubular element.

7. A trocar system as in

claim 6

, wherein the radially expandable tubular braid comprises a mesh composed of non-elastic filaments, whereby the braid will shorten as its radius is increased.

8. A trocar system as in

claim 7

, wherein the elongate dilation member further includes a removable sheath over the tubular braid and wherein the expandable tubular braid is attached to a first handle at its proximal end and the removable sheath is attached to a second handle at its proximal end, wherein the second handle is located distally of the first handle to permit removal of the sheath over the braid using the second handle.

9. A trocar system as in

claim 8

, wherein the removable sheath is a cylindrical polymeric tube which is axially scored on opposite sides or on one side only and wherein the second handle is weakened at locations aligned with the axial scores on the polymeric tube, to permit splitting of the sheath and handle to facilitate removal of the sheath.

10. A trocar system as in

claim 7

, wherein the tubular braid of the dilation member is a laminated structure comprising the braid filaments in an elastic or plastically deformable matrix layer.

11. A trocar system as in

claim 6

, wherein the elongate penetrating element is a needle having a retractable obturator at its distal end.

12. A trocar system as in

claim 6

, wherein the elongate expansion member further includes a rod having a tapered distal end removably received in the axial lumen of tubular element, wherein the tapered distal end extends distally from the tubular element when the rod is fully received therein.

13. A trocar system as in

claim 12

, wherein the fixed-radius tubular element further includes an expandable anchor near its distal end.

14. A trocar system as in

claim 6

, wherein the elongate expansion member further includes at its proximal end a connector open to the lumen of the expansion member for detachably securing the trocar valve.

15. A trocar system as in

claim 14

, wherein the connector is a bayonet fitting.

16. A trocar system as in

claim 6

, wherein the trocar valve comprises a valve body having a body with an axial passage, valve means in the axial passage for inhibiting loss of pressure through said passage, and means on the body aligned with the axial passage for removably securing the body to the proximal end of the elongate expansion member.

17. A trocar system as in

claim 6

, further comprising at least one additional elongate expansion member, a proximal end, and a tapered distal end, and including a fixed-radius tubular element having an axial lumen with a cross-sectional area greater than that of the tubular braid and different from that of the first elongate expansion member.

18. An improved radially expandable dilator of the type including a radially expandable dilation member and an elongate expansion member which is insertable through an axial lumen of the dilation member, wherein the improvement comprises an expandable dilation member including a radially expandable tubular braid comprising a mesh of non-elastic filaments which axially shorten as the braid is radially expanded.

19. An improved radially expandable dilator as in

claim 18

, and the dilation means further comprises a removable sheath which covers the tubular braid.

20. An improved radially expandable dilator as in

claim 18

, wherein the tubular braid of the dilation member is a laminated structure comprising the braid filaments in an elastic or plastically deformable matrix layer.

21. An improved trocar of the type including a fixed-radius tubular element having a trocar valve at a proximal end thereof, wherein the improvement comprises:

a plurality of tubular elements having different fixed diameters and means for detachably securing the trocar valve thereto; and

means defining a radially expandable axial lumen for selectively receiving and conforming to said plurality of tubular elements, whereby said defining means may be percutaneously introduced to provide an access lumen for introducing and interchanging tubular members with the trocar valve being selectively attached to each tubular element after it has been introduced.

22. An improved trocar as in

claim 21

, wherein the defining means comprises an elongate radially expandable tubular braid and means at a distal end of the braid for puncturing tissue as the braid is percutaneously advanced.

23. An improved trocar as in

claim 22

, wherein the puncturing means comprises an elongate penetrating element having a sharpened distal tip and being removably received within an axial lumen of the elongate radially expandable tubular braid.

24. An improved trocar as in

claim 23

, wherein each tubular element includes a rod received in an axial lumen thereof, wherein the rod has tapered distal end which extends distally from a distal end of the tubular element to facilitate insertion into the axial lumen of the elongate radially expandable tubular braid.

25. A method for forming and enlarging a percutaneous penetration to a target location within a patient'"'"'s body, said method comprising:

penetrating an elongate dilation member through tissue to the target location wherein the dilation member includes a tubular braid formed of a mesh of non-elastic filaments which axially shorten as they are radially expanded; and

inserting a first fixed-radius tubular element through a lumen of the tubular braid, wherein the lumen of the tubular element has a cross-sectional area greater than that of the lumen of the tubular braid and whereby shortening of the mesh anchors the dilation member in the tissue.

26. A method as in

claim 25

, further comprising:

removing the first fixed-radius tubular element from the lumen of the tubular braid, wherein the braid radially collapses but remains generally axially fixed;

inserting a second fixed-radius tubular element through the lumen of the tubular braid, wherein the cross-sectional area of the second fixed-radius tubular element is different than that of the first fixed-radius tubular element.

27. A method as in

claim 26

, wherein the cross-sectional area of the second tubular element is greater than that of the first tubular element.

28. A method as in

claim 26

, wherein the cross-sectional area of the second tubular element is less than that of the first tubular element.

29. A method as in

claim 25

, wherein the elongate dilation member comprises a cover disposed over the tubular braid and wherein the method further comprises removing the cover to expose the braid prior to inserting the tubular element.

30. A method as in

claim 29

, wherein the cover is a thin-walled sheet composed of a polymeric material which is removed by splitting apart, peeling away, and withdrawing from the tubular braid.

31. A method as in

claim 25

, wherein the elongate dilation member comprises an elongate penetrating element having a sharpened distal tip removably received within and extending distally from the axial lumen of the expandable tubular braid, further comprising the step of removing the elongate penetrating element from the braid after penetrating the dilation member and before inserting the first fixed-radius tubular element.

32. A method as in

claim 25

, wherein the first fixed-radius tubular element includes a rod having a tapered distal end removably received in an axial lumen thereof, wherein the tapered distal end extends distally from the tubular element to facilitate insertion through the axial lumen of the tubular braid, further comprising removing the rod from the tubular element to leave an access channel.

33. A method as in

claim 25

, wherein the mesh of the tubular braid is laminated in an elastic or plastically deformable matrix.