Injectors, injector systems and injector control

• US 20020016569A1
• Filed: 04/03/2001
• Published: 02/07/2002
• Est. Priority Date: 11/24/1999
• Status: Active Grant

• Current Assignee: Bayer Healthcare LLC (Bayer AG)
• Original Assignee: Medrad Incorporated (Bayer AG)
• Inventors: Doiron, Robert J., Mishler, David A., Critchlow, Richard G., Uram, Martin J., Bates, Richard A.
• Granted Patent: US 6,520,930 B2
• Time in Patent Office: Days
• US Class Current: 604/131
• CPC Class Codes: A61M 2205/702 automatically during use
• CPC Class Codes: A61M 5/007 for contrast media
• CPC Class Codes: A61M 5/1413 Modular systems comprising interconnecting elements
• CPC Class Codes: A61M 5/14546 Front-loading type injectors
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump
• CPC Class Codes: A61M 5/16854 by monitoring line pressure
• CPC Class Codes: A61M 5/172 electrical or electronic A61M5/16804, A61M5/16831 take precedence

Abstract

An injector for use in injecting a fluid in a medical injection procedure includes a drive having a motor to pressurize the fluid; a sensor to provide a measure of fluid pressure; and a pressure monitor in communication with the sensor and the drive to stop the motor using 4-quadrant control when the sensor communicates a measured pressure of at least a pressure hazard limit. The pressure monitor also limits power input to the motor to a power limit once the sensor communicates a measured pressure of at least a power limiting pressure. The power limiting pressure is below the pressure hazard limit.

Claims

1. An injector for use in injecting a fluid in a medical injection procedure, the injector comprising:

a drive including a motor to pressurize the fluid;

a sensor to provide a measure of fluid pressure; and

a pressure monitor in communication with the sensor and the drive to stop the motor using 4-quadrant control when the sensor communicates a measured pressure of at least a pressure hazard limit, the pressure monitor also limiting power input to the motor to a power limit once the sensor communicates a measured pressure of at least a power limiting pressure, the power limiting pressure being below the pressure hazard limit.

2. The injector of claim 1 wherein the power limit is predetermined for the injector.

3. The injector of claim 1 wherein the power limit is set during operation of the injector when the power limit pressure is reached.

4. The injector of claim 1 wherein the pressure hazard limit is set during operation of the injector.

5. The injector of claim 1 wherein feedback from the sensor is used to perform a periodic recalibration.

6. The injector of claim 1 wherein the sensor measures force upon a component of the drive.

7. An injector system for use in injecting a fluid in a medical injection procedure, the injector comprising:

a motor to pressurize the fluid;

a servo controller in communication with the motor;

a sensor including a force transducer to provide a measure of fluid pressure; and

a pressure monitor in communication with the sensor and the servo controller to stop the motor using 4-quadrant control when the sensor measures a pressure of at least a pressure hazard limit, the pressure monitor also limiting power input to the motor to a power limit when the sensor measures a pressure corresponding to a power limiting pressure, the power limiting pressure being below the pressure hazard limit.

8. The injector system of claim 7 wherein the servo controller limits power to the motor.

9. An injector system for use in injecting a fluid in a medical injection procedure, the injector system comprising:

a motor to pressurize the fluid;

a servo controller in communication with the motor;

a sensor in communication with the servo controller including a force transducer to provide a measure of fluid pressure; and

a safety monitoring system in communication with the sensor, the safety monitoring system further being in communication with the servo controller, the safety monitoring system setting a pressure hazard limit and communicating the pressure hazard limit to the servo controller,

the servo controller stopping the motor using 4-quadrant control when the sensor communicates a fluid pressure measurement of at least the pressure hazard limit.

10. The injector system of claim 9 wherein the safety monitoring system also sets a power limiting pressure that is less than the pressure hazard limit and communicates the power limiting pressure to the servo controller, the servo controller limiting the power to the motor when the sensor communicates a measured pressure of at least the power limiting pressure.

11. A method of controlling an injector system for use in a medical injection procedure, the method comprising the steps of:

measuring a variable that is proportional to fluid pressure;

limiting power input to a motor of the injector to a power limit once the variable reaches a value corresponding to at least a power limiting pressure; and

stopping the motor using 4-quadrant control if the variable reaches a value corresponding to at least a pressure hazard limit, the pressure hazard limit being greater than the power limiting pressure.

12. The method of claim 11 wherein the variable is force exerted on a component of the injector system, the force being proportional to the fluid pressure.

13. The method of claim 11 wherein the step of stopping the motor includes the steps of setting a command position to a measured position when a stop command is issued, setting a command velocity to zero and subsequently setting the command position to a measured position when the motor stops.