Thermal management of fuel-cell-powered vehicles
First Claim
1. In a fuel-cell-powered vehicle having a fuel cell system for generating electricity from hydrogen and oxygen, a traction motor energized by said electricity for propelling said vehicle, power electronics for controlling said traction motor, a heat exchanger for controlling the environment in an occupant compartment of the vehicle, and a radiator for expelling excess heat from said vehicle, the improvement comprising:
- a high temperature heat transfer circuit including a heat-generating fuel processor for converting a liquid hydrocarbon into hydrogen for fueling a PEM fuel cell, at least one endothermic device extracting heat from said high temperature circuit, and a first pump for circulating a dielectric liquid heat transfer medium through said high temperature circuit;
a low temperature heat transfer circuit including said fuel cell, said traction motor, said electronics, said radiator, and a second pump for circulating said heat transfer medium through said low temperature circuit;
a first valve communicating said high and low temperature circuits and adapted, when open, to direct a first quantity of said medium from one of said circuits to the other of said circuits;
a second valve communicating said high and low temperature circuits and adapted to direct a second quantity of said medium equal to said first quantity from said other circuit to said one circuit when said first valve is open; and
a controller responsive to the thermal requirements of said vehicle for controlling the opening and closing of said first valve to change the temperature of the medium in each circuit.
13 Assignments
0 Petitions
Accused Products
Abstract
Thermal management of a fuel-cell-powered electric vehicle having at least one high temperature heat transfer circuit and one low temperature heat transfer circuit each using the same dielectric heat transfer medium as the other. The circuits are in flow communication with each other so that hot heat transfer medium can flow form the high temperature circuit into the low temperature circuit, and cooler heat transfer medium can flow from the low temperature circuit into the high temperature circuit under controlled conditions for heating the fuel cell when it is cold, cooling a fuel processor when it is hot, and otherwise meeting the thermal demands of the vehicle.
27 Citations
11 Claims
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1. In a fuel-cell-powered vehicle having a fuel cell system for generating electricity from hydrogen and oxygen, a traction motor energized by said electricity for propelling said vehicle, power electronics for controlling said traction motor, a heat exchanger for controlling the environment in an occupant compartment of the vehicle, and a radiator for expelling excess heat from said vehicle, the improvement comprising:
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a high temperature heat transfer circuit including a heat-generating fuel processor for converting a liquid hydrocarbon into hydrogen for fueling a PEM fuel cell, at least one endothermic device extracting heat from said high temperature circuit, and a first pump for circulating a dielectric liquid heat transfer medium through said high temperature circuit;
a low temperature heat transfer circuit including said fuel cell, said traction motor, said electronics, said radiator, and a second pump for circulating said heat transfer medium through said low temperature circuit;
a first valve communicating said high and low temperature circuits and adapted, when open, to direct a first quantity of said medium from one of said circuits to the other of said circuits;
a second valve communicating said high and low temperature circuits and adapted to direct a second quantity of said medium equal to said first quantity from said other circuit to said one circuit when said first valve is open; and
a controller responsive to the thermal requirements of said vehicle for controlling the opening and closing of said first valve to change the temperature of the medium in each circuit. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
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10. A method of operating a fuel-cell-powered vehicle having (a) a fuel cell for generating electricity from hydrogen and oxygen, (b) a traction motor energized by said electricity for propelling said vehicle, (c) power electronics for controlling said traction motor, (d) a heat exchanger for controlling the environment in an occupant compartment of the vehicle, (e) a radiator for expelling excess heat from said vehicle, (f) a heat-generating fuel processor for converting a liquid hydrocarbon into hydrogen for fueling said fuel cell, (g) at least one endothermic device, (h) a first pump for circulating a liquid heat transfer medium in a high temperature circuit between said fuel processor and said endothermic device, and (i) a second pump for circulating said heat transfer medium in a low temperature circuit through said fuel cell, said traction motor, said electronics, and said radiator, said method comprising the steps of:
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determining the temperature of said fuel cell;
pumping a first quantity of said medium from said high temperature circuit into said low temperature circuit to elevate the temperature of the medium in said low temperature circuit and warm-up said fuel cell when it is too cold; and
displacing an equal quantity of said medium from said low temperature circuit into said high temperature circuit when said first quantity is being pumped into said low temperature circuit .
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11. A method of operating a fuel-cell-powered vehicle having (a) a fuel cell for generating electricity from hydrogen and oxygen, (b) a traction motor energized by said electricity for propelling said vehicle, (c) power electronics for controlling said traction motor, (d) a heat exchanger for controlling the environment in an occupant compartment of the vehicle, (e) a radiator for expelling excess heat from said vehicle, (f) a heat-generating fuel processor for converting a liquid hydrocarbon into hydrogen for fueling said fuel cell, (g) at least one endothermic device, (h) a first pump for circulating a liquid heat transfer medium in a high temperature circuit between said fuel processor and said endothermic device, and (i) a second pump for circulating said heat transfer medium in a low temperature circuit through said fuel cell, said traction motor, said electronics, and said radiator, said method comprising the steps of:
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determining the temperature of said fuel processor; and
pumping a first quantity of said medium from said high temperature circuit into said low temperature circuit and an equal quantity of said medium from said low temperature circuit into said high temperature circuit to cool the medium in the high temperature circuit and thereby cool the fuel processor when it is too hot.
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Specification