Carrier for electrophotography, two component type developer, and image forming method

• US 20020037470A1
• Filed: 08/30/2001
• Published: 03/28/2002
• Est. Priority Date: 06/22/1994
• Status: Abandoned Application

• Current Assignee: Kenji Okado, Tetsuya Ida, Tsuyoshi Takiguchi
• Original Assignee: Kenji Okado, Tetsuya Ida, Tsuyoshi Takiguchi
• Inventors: Ida, Tetsuya, Okado, Kenji, Takiguchi, Tsuyoshi
• Application Number:
  US09/941,784
• Publication Number:
  US 20020037470A1
• Time in Patent Office: Days
• US Class Current: 430/111.33
• CPC Class Codes: G03G 9/0821 characterised by physical parameters magnetic parameters G03G9/083
• CPC Class Codes: G03G 9/08755 Polyesters
• CPC Class Codes: G03G 9/1085 with non-ferrous metal oxide, e.g. MgO-Fe2O3

Abstract

A carrier for electrophotography and a two component type developer using the carrier. The carrier is composed of magnetic particles of a magnetic ferrite component represented by Formula:

(Fe₂O₃)_x(MnO)_y(A)_z.

An image forming method is also disclosed which uses the two component type developer.

Claims

1. A carrier for electrophotography, comprising magnetic carrier particles formed of a magnetic ferrite component represented by Formula (I):

(Fe₂O₃)_x(MnO)_y(A)_z 

 

Formula (I)

wherein A represents a member selected from the group consisting of Na₂O, K₂O, CaO, SrO and a mixture of any of these; and

X, Y and Z each represent a molar fraction and satisfy the condition of;

0.3<

X<

0.8, 0.01<

Y<

0.5, 0<

Z<

0.69, X+Y+Z≦

1.

2. The carrier according to claim 1, wherein said magnetic carrier particles are formed of a magnetic ferrite component represented by Formula (I):

(Fe₂O₃)_x(MnO)_y(A)_z 

 

Formula (I)

wherein A represents a member selected from the group consisting of Na₂O, K₂O, CaO, SrO and a mixture of any of these; and

X, Y and Z each represent a molar fraction and satisfy the condition of;

0.3<

X<

0.8, 0.01<

Y<

0.5, X+Y<

1, Z=1−

X−

Y.

3. The carrier according to claim 1, wherein said magnetic carrier particles contain Bi₂O₃ in an amount of from 0.01 mol % to 3 mol %.

4. The carrier according to claim 2, wherein said magnetic carrier particles contain Bi₂O₃ in an amount of from 0.01 mol % to 3 mol %.

5. The carrier according to claim 1, wherein said carrier has a weight average particle diameter of 50 μ

m or smaller.

6. The carrier according to claim 2, wherein said carrier has a weight average particle diameter of 50 μ

m or smaller.

7. The carrier according to claim 1, wherein said carrier comprises the magnetic carrier particles and resin coat layers that coat the surfaces of the magnetic carrier particles.

8. The carrier according to claim 2, wherein said carrier comprises the magnetic carrier particles and resin coat layers that coat the surfaces of said magnetic carrier particles.

9. The carrier according to claim 1, wherein said carrier has a saturation magnetization of from 20 Am²/kg to 70 Am²/kg.

10. A two component type developer comprising a toner containing toner particles and a carrier comprising magnetic carrier particles, wherein;

said magnetic carrier particles is formed of a magnetic ferrite component represented by the following Formula (I);

(Fe₂O₃)_x(MnO)_y(A)_z 

 

Formula (I)

wherein A represents a member selected from the group consisting of Na₂O, K₂O, CaO, SrO and a mixture of any of these; and

X, Y and Z each represent a molar fraction and satisfy the condition of;

0.3<

X<

0.8, 0.01<

Y<

0.5, 0<

Z<

0.69, X+Y+Z≦

1.

11. The developer according to claim 10, wherein said magnetic carrier particles are formed of a magnetic ferrite component represented by Formula (I):

(Fe₂O₃)_x(MnO)_y(A)_z 

 

Formula (I)

wherein A represents a member selected from the group consisting of Na₂O, K₂O, CaO, SrO and a mixture of any of these; and

X, Y and Z each represent a molar fraction and satisfy the condition of;

0.3<

X<

0.8, 0.01<

Y<

0.5, X+Y<

1, Z=1−

X−

Y.

12. The developer according to claim 10, wherein said magnetic carrier particles contain Bi₂O₃ in an amount of from 0.01 mol % to 3 mol %.

13. The developer according to claim 11, wherein said magnetic carrier particles contain Bi₂O₃ in an amount of from 0.01 mol % to 3 mol %.

14. The developer according to claim 10, wherein said carrier has a weight average particle diameter of 50 μ

m or smaller.

15. The developer according to claim 11, wherein said carrier has a weight average particle diameter of 50 μ

m or smaller.

16. The developer according to claim 10, wherein said carrier comprises the magnetic carrier particles and resin coat layers that coat the surfaces of the magnetic carrier particles.

17. The developer according to claim 11, wherein said carrier comprises the magnetic carrier particles and resin coat layers that coat the surfaces of said magnetic carrier particles.

18. The developer according to claim 10, wherein said carrier has a saturation magnetization of from 20 Am²/kg to 70 Am²/kg.

19. The developer according to claim 10, wherein said toner has a weight average particle diameter of from 1 μ

m to 9 μ

m.

20. The developer according to claim 10, wherein said toner particles contain a binder resin and a colorant.

21. The developer according to claim 20, wherein said binder resin is mainly composed of a polyester resin.

22. The developer according to claim 21, wherein said polyester resin is obtained by co-condensation of an etherified bisphenol with a dibasic or higher carboxylic acid.

23. The developer according to claim 22, wherein said etherified bisphenol is a phenol represented by Formula (II):

24. The developer according to claim 21, wherein said binder resin has an acid value of from 1 KOH mg/g to 20 KOH mg/g.

25. The developer according to claim 24, wherein said polyester resin contains a tribasic or higher polycarboxylic acid in an amount of from 0.1 mol % to 20 mol %.

26. The developer according to claim 21, wherein said toner has a glass transition temperature (Tg) of from 45°

C. to 70°

C.

27. The developer according to claim 21, wherein said toner has a temperature (Tm) at which an apparent viscosity of 10⁵ poises is exhibited, within the range of from 80°

C. to 120°

C.

28. The developer according to claim 20, wherein said toner particles comprise an external additive.

29. The developer according to claim 28, wherein said external additive comprises inorganic fine particles having been subjected to hydrophobic treatment.

30. The developer according to claim 29, wherein said inorganic fine particles having been subjected to hydrophobic treatment comprise a member selected from the group consisting of fine alumina particles, fine titanium oxide particles and fine silica particles.

31. The developer according to claim 29, wherein said inorganic fine particles having been subjected to hydrophobic treatment have a hydrophobicity of from 20% to 80%.

32. The developer according to claim 29, wherein said inorganic fine particles having been subjected to hydrophobic treatment have a hydrophobicity of from 40% to 80%.

33. The developer according to claim 29, wherein said inorganic fine particles having been subjected to hydrophobic treatment have a number average particle diameter of from 0.005 μ

m to 0.2 μ

m.

34. The developer according to claim 29, wherein said inorganic fine particles having been subjected to hydrophobic treatment have a light transmittance of 40% or more at a light wavelength of 400 nm.

36. The method according to claim 35, wherein in said developing zone a developing electric field is formed between the electrostatic latent image bearing member and the developer carrying member by applying to the developer carrying member a first voltage for directing the toner from the electrostatic latent image bearing member toward the developer carrying member, a second voltage for directing the toner from the developer carrying member toward the electrostatic latent image bearing member and a third voltage intermediate between the first voltage and the second voltage, to develop the electrostatic latent image held on the electrostatic latent image bearing member, using the toner of the two-component type developer carried on the developer carrying member.

37. The method according to claim 36, wherein the time (T₂) for which the third voltage intermediate between the first voltage and the second voltage is applied to the developer carrying member is longer than the total time (T₁) for which the first voltage for directing the toner from the electrostatic latent image bearing member toward the developer carrying member and the second voltage for directing the toner from the developer carrying member toward the electrostatic latent image bearing member are applied to the developer carrying member.

38. The method according to claim 35, wherein said electrostatic latent image bearing member has a photosensitive layer and a protective layer that covers the surface of the photosensitive layer, and the protective layer contains fluorine-containing resin particles.

39. The method according to claim 38, wherein said protective layer has a ten-point average surface roughness (Rz) of from 0.01 μ

m to 1.5 μ

m.

40. The method according to claim 35, wherein said two component type developer comprises the developer according to any one of claims 10 to 34.

35. An image forming method comprising;

rotationally transporting a two component type developer having a toner and a carrier, onto a developer carrying member; and

developing in a developing zone an electrostatic latent image held on an electrostatic latent image bearing member, using the toner of the two component type developer carried on the developer carrying member;

wherein;

said toner contains toner particles; and

said carrier comprises magnetic carrier particles formed of a magnetic ferrite component represented by the following Formula (I);

(Fe₂O₃)_x(MnO)_y(A)_z 

 

Formula (I)

wherein A represents a member selected from the group consisting of Na₂O, K₂O, CaO, SrO and a mixture of any of these; and

X, Y and Z each represent a molar fraction and satisfy the condition of;

0.3<

X<

0.8, 0.01<

Y<

0.5, 0<

Z<

0.69, X+Y+Z≦

1.