System and method for remote monitoring of cathodic protection systems

• US 20020039069A1
• Filed: 06/29/2001
• Published: 04/04/2002
• Est. Priority Date: 10/27/1999
• Status: Abandoned Application

• Current Assignee: American Innovations, Inc
• Original Assignee: American Innovations, Inc
• Inventors: Nimberger, Spencer, Devine, Michael P., Cessac, Kevin J., Davis, Donald J., Young, Michael A., Chen, Kejun, Smalling, Richard J., Garner, Thomas A., Chance, Randall H., Young, David X.
• Application Number:
  US09/897,700
• Publication Number:
  US 20020039069A1
• Time in Patent Office: Days
• US Class Current: 340/870.09
• CPC Class Codes: C23F 13/22 Monitoring arrangements therefor
• CPC Class Codes: C23F 2213/32 Pipes
• CPC Class Codes: H04Q 9/00 Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom

Abstract

A system and method for remote monitoring of a cathodic protection system are disclosed. In one embodiment of a system incorporating teachings of the present disclosure, a remote telemetry device may be communicatively coupled to at least one cathodic protection device operable to provide direct current to a metallic object, the telemetry device may be programmable to communicate with a central station, and the telemetry device may incorporate a transmitter and a processor. The processor may include memory and programming code to control operation of the telemetry device, and the transmitter may be operable to communicate information to a central station.

Claims

1. A system comprising:

a remote telemetry device communicatively coupled to at least a portion of a cathodic protection system, the telemetry device programmable to communicate with a central station upon at least one of an alarm condition, a regular time interval, and a user request, the alarm condition comprising any measurement that is outside of a user defined range, the telemetry device incorporating a transmitter and a processor that includes non-volatile memory and programming code to control operation of the telemetry device;

a central station, responsive to the remote telemetry device, the central station including a central station computer server and software embedded therein to provide connection with a wide area network communications module, a database hosting module hosting a central database, and a notification module to issue alarm notification messages, the wide area network communications module to manage message traffic between a wide area communications network and the central database;

a central database to store and organize information communicated by the telemetry device; and

a computer network user interface that provides a user with remote access to the information stored at the central database.

2. The system of claim 1, further comprising a plurality of telemetry devices in communication with the central station.

3. The system of claim 1, wherein the user interface allows the user to view or export data gathered from the telemetry device.

4. The system of claim 1, wherein the user interface allows a user to modify a telemetry device notification method.

5. The system of claim 1, wherein the user interface allows users to remotely request data from the remote telemetry device.

6. The system of claim 1, wherein the user interface allows a user to remotely reprogram the remote telemetry device.

7. The system of claim 6, wherein the remote reprogramming is implemented by sending data message to the remote telemetry device where the data message is decoded at the telemetry device to change a parameter of the telemetry device.

8. The system of claim 1, wherein the user interface allows the user to change the output of the telemetry device remotely.

9. The system of claim 1, where the notification module automatically issues notifications of alarm events via a communication facility.

10. The system of claim 9, wherein the communication facsimile is selected from the group consisting of a numeric pager, an alpha-numeric pager, an electronic mail and a voice message.

11. The system of claim 1, where the user may establish, delete or modify notification methods via the user interface.

12. The system of claim 1, wherein the central database is configured to store information about the telemetry device.

13. The system of claim 12, wherein the stored information about the telemetry device includes at least one of identification information, data gathered from the remote telemetry device, configuration information, notification methods, alarm information, production data, return materials information, shipping information, billing information, and services charges.

14. The system of claim 1, further comprising a software tool to allow a user to configure at least one channel of the sensor input and to set different alarming conditions on each channel.

15. The system of claim 14, wherein the configuration software tool allows a user to configure a reporting frequency for the telemetry device.

16. The system of claim 14, wherein the configuration software tool is used to specify a serial data range to be captured and reported by the telemetry device.

17. The system of claim 1 where the sensor input is selected from the group consisting of temperature, pressure, on/off, open/closed, voltage, amperage, counting, resetting, serial data, sensors that provide digital (contact closure) input, analog input (from −

5 to +5V, −

50 to +50 mV, 4-2 mA or any other reasonable range of analog input), serial data, level detection, and resistance.

18. The system of claim 1 wherein the communications network employed is a wireless wide area network.

19. The system of claim 1 where the remote telemetry device is battery powered.

20. The system of claim 1 where the remote telemetry device is enclosed in a housing, the housing connected to an external solar panel.

21. The system of claim 20, wherein the solar panel is suitable to operate in hazardous locations.

22. The system of claim 14 where the remote telemetry device has a push button that can be used to prompt a test transmission to the central station, the test transmission independent of using the configuration software tool.

23. The system of claim 1 where the telemetry device includes a visible indicator to inform a user about transmission strength of the transmitter.

24. The system of claim 1 wherein the telemetry device has a visible indicator, including light emitting diodes, to inform a user whether a test transmission to the central station was successfully received by indicating the receipt from the central station of a return confirmation message.

25. The system of claim 1 wherein the remote telemetry device uploads configuration information to a web site in the form of a specially identified data transmission that the central station uses to populate the central database.

26. The system of claim 1 wherein the remote telemetry device has a capability to receive a message sent by the central station and take a preprogrammed action in response to decoding the message.

27. The system of claim 26, wherein the pre-programmed action is one or more of changing a measurement reporting frequency, changing alarm conditions, changing the clock date and time, or changing a state of an output channel.

28. The system of claim 14 wherein the software configuration tool is used to check radio frequency signal strength of the transmitter on the communications network at the remote site location of the remote telemetry device.

29. The system of claim 14 wherein the software configuration tool is used to prompt a test transmission to provide communications between the telemetry device and the central station.

30. The system of claim 14 wherein the software configuration tool is used to prompt the telemetry device to transmit configuration data to the central station.

31. The system of claim 1 wherein the wide area communications network is selected from the group of a wireless cellular control channel network, a plain old telephone service, a satellite data network, a cellular digital packet data network, a two way paging network, and a digital cellular service network.

32. The system of claim 1 wherein the central database is a relational database that allows information to be quickly accessed by individual devices or by groups of devices.

33. The system of claim 1, wherein the portion of the cathodic protection system comprises a rectifier.

35. The system of claim 34, further comprising a second remote telemetry device communicatively coupled to a second cathodic protection device operable to provide direct current to a metallic object, the second remote telemetry device further operable to communicate information to the central station.

36. The system of claim 34, further comprising a power source, the power source responsive to an alternating current transmission, the power source connected to the remote telemetry device.

37. The system of claim 36, wherein the power source provides power to both the cathodic protection device and the remote telemetry device.

38. The system of claim 34, wherein the cathodic protection device comprises a rectifier.

39. The system of claim 34 further comprising:

the central station, responsive to the remote telemetry device, the central station including a central station computer server and software embedded therein to provide connection with a wide area network communications module, a database hosting module hosting a central database, and a notification module to issue alarm notification messages, the wide area network communications module to manage message traffic between a wide area communications network and a central database;

the central database to store and organize information communicated by the telemetry device;

a computer network user interface that provides a user with remote access to the information stored at the central database; and

a power source, the power source responsive to an alternating current transmission, the power source connected to the remote telemetry device.

40. The system of claim 39, wherein the power source receives alternating current electrical energy and provides a direct current power source to the remote telemetry device.

41. The system of claim 39, wherein the power source includes a voltage regulator.

42. The system of claim 39, wherein a user can modify configuration parameters of the telemetry device remotely through the computer network user interface via an internet connection.

34. A system comprising:

a remote telemetry device communicatively coupled to at least one cathodic protection device operable to provide direct current to a metallic object, the telemetry device programmable to communicate with a central station, the telemetry device incorporating a transmitter and a processor;

the processor including memory and programming code to control operation of the telemetry device; and

the transmitter operable to communicate information to a central station.

43. A method of remote monitoring using a computer network, the method comprising:

communicatively coupling a remote telemetry device to at least one cathodic protection device, the cathodic protection device operable to provide direct current to a metallic object in a corrosive environment; and

communicating information generated by the cathodic protection device to a central station with the remote telemetry device upon at least one of an alarm condition, a user request, and a regular time interval.

44. The method of claim 43, further comprising:

storing the information communicated by the telemetry device in a central database; and

providing a user with remote access to the central database.

45. The method of claim 43, further comprising:

determining that the information generated by the cathodic protection device represents an alarm condition;

issuing an alarm notification message in response to the alarm condition.