Weatherable outdoor multi-axial fabric

• US 20020045392A1
• Filed: 08/28/2001
• Published: 04/18/2002
• Est. Priority Date: 08/29/2000
• Status: Abandoned Application

• Current Assignee: John Boyle & Company Incorporated Statesville North Carolina
• Original Assignee: John Boyle & Company Incorporated Statesville North Carolina
• Inventors: White, William W., Bell, John B.
• Application Number:
  US09/940,863
• Publication Number:
  US 20020045392A1
• Time in Patent Office: Days
• US Class Current: 442/32
• CPC Class Codes: D04H 3/04 in rectilinear paths, e.g. crossing at right angles
• CPC Class Codes: E04H 15/54 Covers of tents or canopies
• CPC Class Codes: Y10T 442/10 Scrim [e.g., open net or mesh, gauze, loose or open weave or knit, etc.]
• CPC Class Codes: Y10T 442/153 Including an additional scrim layer
• CPC Class Codes: Y10T 442/164 Including a preformed film, foil, or sheet
• CPC Class Codes: Y10T 442/183 Synthetic polymeric fiber

Abstract

The new fabric according to the present invention provides a great advance over conventional tent fabrics of both the types discussed above and others. In particular, the fabric, according to the present invention, possesses improved strength and durability for withstanding the external and internal forces placed upon it while still maintaining an economical cost of manufacturing and a light enough weight to be maneuverable. The fabric advantageously possesses multiple nonwoven axes that bear the load placed on them by external and internal forces.

Claims

1. A weatherable outdoor fabric for use as a covering in outdoor structures, said fabric comprising:

a first scrim layer comprising a plurality of warp strands and a plurality of weft strands extending transversely to the plurality of warp strands, said plurality of warp strands being in a superimposed relationship with said weft strands such that the warp and weft strands are not interwoven;

a second scrim layer comprising a plurality of warp strands and a plurality of weft strands extending transversely to the plurality of warp strands, said plurality of warp strands being in a superimposed relationship with said weft strands such that the warp and weft strands are not interwoven;

a first weatherable polymeric layer affixed to a side of said first scrim layer; and

a second weatherable polymeric layer affixed to a side of said second scrim layer;

wherein said first and second scrim layers are affixed to each other with the respective polymeric layers facing away from the other of the scrim layers to define a fabric wherein both the scrim layers are protected from weathering between the first and second weatherable polymeric layers; and

wherein the first and scrim layers are superimposed with respect to each other such that the respective warp and weft strands are not parallel to each other and the fabric includes at least four strength axes defined by the strands.

2. A weatherable outdoor fabric as defined in claim 1 wherein the first and second weatherable polymeric layers comprise a vinyl-based compound.

3. A weatherable outdoor fabric as defined in claim 2 wherein the first and second weatherable polymeric layers comprise a polyvinyl chloride.

4. A weatherable outdoor fabric as defined in claim 1 wherein the strands comprise bundles of polyester filaments.