Maintenance management system for a production plant

• US 20020052715A1
• Filed: 09/28/2001
• Published: 05/02/2002
• Est. Priority Date: 03/31/1999
• Status: Abandoned Application

• Current Assignee: Valmet Technologies OY
• Original Assignee: Valmet Technologies OY
• Inventors: Maki, Kari M.
• Application Number:
  US09/966,424
• Publication Number:
  US 20020052715A1
• Time in Patent Office: Days
• US Class Current: 702/184
• CPC Class Codes: G05B 19/41855 by local area network [LAN], network structure
• CPC Class Codes: G05B 2219/31205 Remote transmission of measured values from site, local to host
• CPC Class Codes: G05B 2219/31246 Firewall
• CPC Class Codes: G05B 2219/33284 Remote diagnostic
• CPC Class Codes: G06Q 10/06 Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y02P 90/80 Management or planning

Abstract

Information related to the manufacturing processes and machinery of a production plant (20) is collected by at least one information system, measurement unit, or production control unit (21, 22, 23, 24, 25), and sent (20) to a remote service unit (10), where it is collected and analyzed. The internal information network of the production plant (20) and the information network of the service unit (10) are isolated from the Internet by firewalls (F₁₀, F₂₀). The information is transferred bidirectionally via the firewalls (F₁₀, F₂₀) in a secured format. Information is transferred from Information systems (21, 22, 23, 24, 25) to a service system server (26). A service unit (10) has a data analysis unit (12) and a data bank (13). In the system there is established between the production plant (20) and the service unit (10) a secured communications connection.

Claims

1. A method for arranging the maintenance of a production plant such as a paper mill, board mill, pulp production plant, paper finishing plant and the like installation related to the manufacture/conversion of paper/board, wherein the method comprises the steps of:

gathering information related to the manufacturing processes and machinery of a production plant by means of at least one information system and/or measurement unit and/or production control unit;

connecting a service system server to a local information network of the production plant;

collecting information to the service system server from different information systems of the production plant;

sending the collected information from the production plant to a remote service unit, wherein the information submitted from at least one production plant is collected and analyzed;

isolating the internal information network of the production plant from the Internet by a firewall;

isolating the information network of the service unit from the Internet by a firewall; and

transferring the information bidirectionally via the firewalls between the information network of the production plant and the information network of the service unit in a secured format.

2. The method of claim 1 wherein the service system server is located within the confines of a firewall of the local information network of the production plant.

3. The method of claim 1 wherein in the service system server the gathered data is treated and processed into a format essentially needed in servicing operations.

4. The method of claim 1 wherein authorized users in the service unit and the production plant are identified by the IP addresses of the computers between which the communications connection is to be established and/or by ID codes and/or passwords of the computer operators.

5. The method of claim 1 wherein the service unit is located geographically remote from the production plant.

6. The method of claim 1 wherein information is collected to the service unit from a plurality of production plants.

7. The method of claim 1 wherein the service system server sends information to the service unit in a standard format.

8. The method of claim 1 wherein information submitted from the production plant is analyzed in the service unit.

9. The method of claim 1 wherein operational recommendations are sent from the service unit to the production plant.

10. The method of claim 1 wherein information analyzed in the service unit is utilized for determining the timing of scheduled maintenance in the units of the production plant.

11. The method of claim 1 wherein data, video and/or audio signals are transferred between the production plant and the service unit.

13. The system of claim 12 wherein the service system server is integrated into the information network of the production plant.

14. The system of claim 12 wherein the service system server is located within the confines of a firewall of said local information network of the production plant.

15. The system of claim 12 wherein the service system server is arranged to treat and process the gathered data into a format essentially needed in servicing operations.

16. The system of claim 12 wherein the service unit operates over a secured communications connection with at least one production plant, each said production plant being isolated from the Internet by a firewall.

17. The system of claim 12 wherein the service unit data analysis unit performs data processing and analysis, and wherein the data bank is connected to the data analysis unit for data storage.

18. The system of any claim 12 wherein the data bank of the service unit is provided with a www interface for browsing of information.

12. A system for arranging the maintenance of a production plant related to the manufacture/conversion of paper/board, wherein the system includes in said production plant information systems, wherefrom information is transferred to a service system server and further includes a service unit comprising a data analysis unit and a data bank, and in which system between said production plant and said service unit is established a secured communications connection comprising a firewall of said production plant, a firewall of the service unit and a secured communications connection therebetween.

19. A method for servicing a production plant selected from the group consisting of a paper mill, a board mill, a pulp production plant, and a paper finishing plant;

comprising the steps of;

gathering information related to manufacturing processes and machinery of the production plant by at least one information system, measurement unit, or production control unit;

connecting a service system server to a local information network of the production plant;

inputting said gathered information to the service system server;

sending said input gathered information from the production plant to a remote service unit, wherein the information submitted from the production plant is collected and analyzed;

isolating said local information network of the production plant from the Internet by a firewall;

isolating the information network of the service unit from the Internet by a firewall; and

transferring the information bidirectionally via the firewalls between the local information network of the production plant and the information network of the service unit in a secured format.