STARTER MOTOR MAGNETIC SWITCH HAVING AUXILIARY RELAY

• US 20020053961A1
• Filed: 09/18/2001
• Published: 05/09/2002
• Est. Priority Date: 11/06/2000
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Kajino, Sadayoshi
• Granted Patent: US 6,380,831 B1
• Time in Patent Office: Days
• US Class Current: 335/126
• CPC Class Codes: F02N 11/087 Details of the switching means in starting circuits, e.g. relays or electronic switches

Abstract

A magnetic switch having a main motor switch for supplying power from a battery to a starter motor and an auxiliary relay for operating the motor switch is mounted on the starter motor. The main motor switch includes copper contacts switching a large amount of starter current, and the auxiliary relay includes contacts switching only a small amount of current sufficient to operate the main motor switch. The auxiliary relay is separated from the main motor switch by a wall to protect the auxiliary relay, especially its contacts from copper dusts generated in switching operation of main motor switch. Since the auxiliary relay is kept free from the copper dusts, the magnetic switch properly functions for a long time.

Claims

1. A starter motor magnetic switch for supplying power from a battery to a starter motor, the starter motor magnetic switch comprising:

a center housing;

a rear housing connected to the center housing at one end thereof;

a holding coil and a pull-in coil wound coaxially around a bobbin and housed in the center housing;

an auxiliary relay including an auxiliary coil, fixed contacts and a movable contact, the auxiliary relay being housed in the center housing, the auxiliary coil being placed coaxially with the holding coil and the pull-in coil at a vicinity thereof;

a plunger having a movable contact plate fixed to one end thereof, the plunger being slidably installed through a center of the holding, pull-in and auxiliary coils, the movable contact plate being housed in the rear housing;

a pair of fixed contacts constituting a motor switch together with the movable contact plate, the pair of fixed contacts being housed in the rear housing, the power of the battery being supplied to the starter motor by closing the pair of the fixed contacts with the movable contact plate upon energization of the holding, pull-in and auxiliary coils, wherein;

a separating wall is disposed in either one of the housings to separate the motor switch from the auxiliary relay.

2. The starter motor magnetic switch as in claim 1, wherein:

the holding coil and the pull-in coil are so connected that power from the battery is supplied in parallel thereto; and

the holding coil and the auxiliary coil are connected in series.

3. The starter motor magnetic switch as in claim 2, wherein:

the starter motor magnetic switch further includes a magnetic core having a center boss, the magnetic core being positioned between the bobbin and the auxiliary coil;

the auxiliary coil is wound around the center boss of the magnetic core; and

the magnetic core serves as a magnetic flux path common to all of the holding, the pull-in and the auxiliary coils.

4. The starter motor magnetic switch as in claim 3, wherein:

the auxiliary relay is positioned between the magnetic core and the separating wall;

the movable contact of the auxiliary relay is supported on a leaf spring which exerts a biasing force separating the movable contact from the fixed contacts of the auxiliary relay; and

the movable contact and the fixed contacts of the auxiliary relay contact each other against the biasing force upon energization of the auxiliary coil.

5. The starter motor magnetic switch as in claim 4, wherein:

the fixed contacts of the auxiliary relay are supported on a supporting disc made of resin.

6. The starter motor magnetic switch as in claim 5, wherein:

the separating wall includes a side wall; and

the supporting disc is fixedly held between the side wall and the magnetic core.