Power supply arrangement and inductively coupled battery charger with wirelessly coupled control, and method for wirelessly controlling a power supply arrangement and an inductively coupled battery charger

• US 20020057584A1
• Filed: 11/13/2001
• Published: 05/16/2002
• Est. Priority Date: 11/14/2000
• Status: Abandoned Application

• Current Assignee: Salcomp OY
• Original Assignee: Salcomp OY
• Inventors: Brockmann, Hans-Jurgen
• Application Number:
  US10/011,537
• Publication Number:
  US 20020057584A1
• Time in Patent Office: Days
• US Class Current: 363/98
• CPC Class Codes: H02J 5/00 Circuit arrangements for transfer of electric power between ac networks and dc networks H02J3/36 takes precedence
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields
• CPC Class Codes: H02J 7/00712 the cycle being controlled or terminated in response to electric parameters
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters
• CPC Class Codes: H02M 3/33523 with galvanic isolation between input and output of both the power stage and the feedback loop
• CPC Class Codes: H02M 3/3374 with preregulator, e.g. current injected push-pull

Abstract

A power supply arrangement comprises a primary side and a secondary side. There is a power transformer between the primary side and the secondary side. On the primary side certain switching means are arranged to repeatedly switch, at a certain frequency, an electric current coupled into the power transformer for cyclically transferring energy from the primary side to the secondary side at said certain frequency. A wireless feedback link exists between the primary side and the secondary side. On the secondary side there are feedback pulse generating means for generating feedback pulses at a certain frequency to be transferred from the secondary side to the primary side over the wireless feedback link. On the primary side there are means for utilizing the feedback pulses in controlling the rate at which energy is transferred from the primary side to the secondary side. The feedback pulse generating means are arranged to generate the feedback pulses at a frequency that is different from the frequency used by the switching means at the primary side to repeatedly switch an electric current coupled into the power transformer.

Claims

1. A power supply arrangement comprising:

a primary side and a secondary side,

a power transformer between the primary side and the secondary side,

on the primary side switching means that are arranged to repeatedly switch, at a certain frequency, an electric current coupled into the power transformer for cyclically transferring energy from the primary side to the secondary side at said certain frequency,

a wireless feedback link between the primary side and the secondary side,

on the secondary side feedback pulse generating means for generating feedback pulses at a certain frequency to be transferred from the secondary side to the primary side over the wireless feedback link and

on the primary side means for utilizing the feedback pulses in controlling the rate at which energy is transferred from the primary side to the secondary side;

wherein the feedback pulse generating means are arranged to generate the feedback pulses at a frequency that is different from the frequency used by the switching means at the primary side to repeatedly switch an electric current coupled into the power transformer.

2. A power supply arrangement according to claim 1, comprising on the primary side a filter coupled between the wireless feedback link and the means for utilizing the feedback pulses in controlling the rate at which energy is transferred from the primary side to the secondary side, wherein said filter is arranged to pass the frequency of the feedback pulses and to reject the frequency used by the switching means at the primary side to repeatedly switch an electric current coupled into the power transformer.

3. A power supply arrangement according to claim 2, wherein said filter is arranged to pass, in addition to the frequency of the feedback pulses, certain harmonics of the frequency of the feedback pulses in order to pass on the feedback pulses in a certain shape.

4. A power supply arrangement according to claim 3, comprising a thresholding block that is coupled to said filter and arranged to enhance said certain shape of the feedback pulses.

5. A power supply arrangement according to claim 1, wherein the feedback pulse generating means are arranged to generate the feedback pulses at a frequency that is essentially smaller than the frequency used by the switching means at the primary side to repeatedly switch an electric current coupled into the power transformer.

6. A power supply arrangement according to claim 5, wherein the frequency of the feedback pulses is less than ⅙

th part of the frequency used by the switching means at the primary side to repeatedly switch an electric current coupled into the power transformer.

7. A power supply arrangement according to claim 1, wherein:

the power transformer comprises a first half and a second half,

said first half comprises a U-core having two legs,

said second half comprises a U-core having two legs that are arranged to face the two legs of the U-core of said first half at a certain distance, and

each leg of each U-core has a winding wound around it.

8. A power supply arrangement according to claim 7, wherein said distance at which the two legs of the U-core of said second half are arranged to face the two legs of the U-core of said first half is essentially 2.6 millimeters.

9. A power supply arrangement according to claim 1, wherein the wireless feedback link comprises a feedback transformer with a first winding that belongs to the secondary side and a second winding that belongs to the primary side.

10. A power supply arrangement according to claim 9, wherein each of said first and second windings is wound as a cylindrical coil around a ferrite rod, so that the ferrite rod around which the second winding is wound is arranged to be parallel to the ferrite rod around which the first winding is wound with a certain orthogonal axial displacement between them.

11. A power supply arrangement according to claim 10, wherein said orthogonal axial displacement is in the range of 3 to 12 millimeters.

12. A power supply arrangement according to claim 1, wherein:

the power transformer comprises a first half and a second half,

said first half comprises an E-core having two peripheral legs and a center leg,

said second half comprises an E-core having two peripheral legs and a center leg that are arranged to face the two peripheral legs and center leg of the E-core of said first half at a certain distance, and

each leg of each E-core has a winding wound around it so that the windings wound around the peripheral legs belong to the power transformer and the windings wound around the center legs belong to the wireless feedback link.

13. A power supply arrangement according to claim 1, comprising on the primary side:

a pre-regulating entity that is arranged to repeatedly switch, at a certain frequency, an electric current in order to produce a pre-regulated voltage,

a coupling from said pre-regulating entity to the switching means that are arranged to repeatedly switch, at a certain frequency, an electric current coupled into the power transformer, for feeding said pre-regulated voltage into the switching means, and

a coupling from the wireless feedback link to said pre-regulating entity for coupling the feedback pulses to said pre-regulating entity;

wherein said pre-regulating entity is arranged to produce a pre-regulated voltage the value of which corresponds to certain information carried by the feedback pulses.

14. A power supply arrangement according to claim 13, wherein said pre-regulating entity is arranged to produce a pre-regulated voltage the value of which corresponds to a duty cycle of the feedback pulses.

16. A battery charger according to claim 15, comprising a filter coupled between the wireless feedback receiving arrangement and the means for utilizing the feedback pulses in controlling the rate at which energy is transferred from the primary side to the secondary side located elsewhere than within the battery charger, wherein said filter is arranged to pass the frequency of the feedback pulses and to reject the frequency used by the switching means to repeatedly switch an electric current coupled into the primary winding.

17. A battery charger according to claim 16, wherein said filter is arranged to pass, in addition to the frequency of the feedback pulses, certain harmonics of the frequency of the feedback pulses in order to pass on the feedback pulses in a certain shape.

18. A battery charger according to claim 17, comprising a thresholding block that is coupled to said filter and arranged to enhance said certain shape of the feedback pulses.

19. A battery charger according to claim 16, wherein said filter is a low-pass filter with a cutoff frequency that is lower than the frequency used by the switching means to repeatedly switch an electric current coupled into the primary winding.

20. A battery charger according to claim 16, wherein said filter is a band-pass filter with an upper cutoff frequency that is lower than the frequency used by the switching means to repeatedly switch an electric current coupled into the primary winding.

21. A battery charger according to claim 15, wherein in order to support the primary winding of a power transformer it comprises a U-core having two legs, so that the primary winding of a power transformer consists of two separate windings each of which is wound around a leg of its own in said U-core.

22. A battery charger according to claim 15, wherein the wireless feedback receiving arrangement comprises a second winding of a feedback transformer a first winding of which is located elsewhere than within the battery charger.

23. A battery charger according to claim 22, wherein said second winding of a feedback transformer is wound as a cylindrical coil around a ferrite rod.

24. A battery charger according to claim 15, wherein:

it comprises an E-core having two peripheral legs and a center leg, and

each leg of said E-core has a winding wound around it so that the windings wound around the peripheral legs belong to the primary winding of a power transformer and the winding wound around the center leg belongs to the wireless feedback receiving arrangement.

25. A battery charger according to claim 15, comprising a receptive socket for receiving a portable electronic device a battery of which is to be charged, wherein the primary winding of a power transformer and the wireless feedback receiving arrangement are located in the vicinity of said receptive socket in order to enable placing them at a predetermined distance from a secondary winding of a power transformer and wireless feedback transmitting means respectively that are located within said portable electronic device.

26. A battery charger according to claim 15, comprising:

a pre-regulating entity that is arranged to repeatedly switch, at a certain frequency, an electric current in order to produce a pre-regulated voltage,

a coupling from said pre-regulating entity to the switching means that are arranged to repeatedly switch, at a certain frequency, an electric current coupled into the primary winding, for feeding said pre-regulated voltage into the switching means, and

a coupling from the wireless feedback receiving arrangement to said pre-regulating entity for coupling the feedback pulses to said pre-regulating entity;

wherein said pre-regulating entity is arranged to produce a pre-regulated voltage the value of which corresponds to certain information carried by the feedback pulses.

27. A battery charger according to claim 26, wherein said pre-regulating entity is arranged to produce a pre-regulated voltage the value of which corresponds to a duty cycle of the feedback pulses.

28. A battery charger according to claim 15, wherein the switching means that are arranged to repeatedly switch, at a certain frequency, an electric current coupled into the primary winding comprise a resonant switched-mode power supply.

30. A battery-powered portable electronic device according to claim 29, wherein the feedback pulse generating means are arranged to generate the feedback pulses at a frequency that is essentially smaller than the frequency used by the rectifying and filtering means to cyclically discharge electromagnetic energy coupled into the secondary winding.

31. A battery-powered portable electronic device according to claim 30, wherein the frequency of the feedback pulses is less than ⅙

th part of the frequency used by the rectifying and filtering means to cyclically discharge electromagnetic energy coupled into the secondary winding.

32. A battery-powered portable electronic device according to claim 29, wherein in order to support the secondary winding of a power transformer it comprises a Ucore having two legs, so that the secondary winding of a power transformer consists of two separate windings each of which is wound around a leg of its own in said Ucore.

33. A battery-powered portable electronic device according to claim 29, comprising a wireless feedback transmitting arrangement with a first winding of a feedback transformer a second winding of which is located elsewhere than within the battery-powered portable electronic device.

34. A battery-powered portable electronic device according to claim 33, wherein said first winding of a feedback transformer is wound as a cylindrical coil around a ferrite rod.

35. A battery-powered portable electronic device according to claim 29, wherein:

in order to support the secondary winding of a power transformer it comprises an E-core having two peripheral legs and a center leg, and

each leg of said E-core has a winding wound around it so that the windings wound around the peripheral legs belong to the secondary winding of a power transformer and the winding wound around the center leg belongs to a wireless feedback transmitting arrangement.

36. A battery-powered portable electronic device according to claim 29, comprising a connecting portion arranged to fit into a receptive socket in a battery charger, wherein the secondary winding of a power transformer and a wireless feedback transmitting arrangement comprised by the battery-powered portable electronic device are located within said connecting portion in order to enable placing them at a predetermined distance from a first winding of a power transformer and wireless feedback receiving means respectively that are located within said battery charger.

38. A method according to claim 37, wherein the step of utilizing the feedback pulses in controlling the rate at which energy is transferred from the primary side to the secondary side comprises the substeps of:

filtering and pulse shaping the feedback pulses transferred over the wireless feedback link, wherein the filtering is arranged to reject the frequency at which the electric current coupled into a power transformer is repeatedly switched,

as a part of said pulse shaping, exercising automatic gain control in amplifying the feedback pulses in order to provide a steady level of pulse shaped pulses despite of randomly occurring variations in a transmission efficiency of the wireless feedback link,

using the filtered and pulse shaped pulses to control the generation of a pre-regulated voltage and

using said pre-regulated voltage as the source for the repeatedly switched electric current coupled into a power transformer.

15. A battery charger comprising:

a primary winding of a power transformer,

switching means that are arranged to repeatedly switch, at a certain frequency, an electric current coupled into the primary winding for cyclically transferring energy from the primary side to a secondary side, located elsewhere than within the battery charger, at said certain frequency,

a wireless feedback receiving arrangement for receiving feedback pulses at a certain frequency from a secondary side located elsewhere than within the battery charger and

means for utilizing the received feedback pulses in controlling the rate at which energy is transferred from the primary side to the secondary side located elsewhere than within the battery charger;

wherein the wireless feedback receiving arrangement is arranged to receive feedback pulses at a frequency that is different from the frequency used by the switching means to repeatedly switch an electric current coupled into the primary winding.

29. A battery-powered portable electronic device, comprising:

a secondary winding of a power transformer,

rectifying and filtering means that are arranged to cyclically discharge electromagnetic energy coupled into the secondary winding at a certain frequency, and

feedback pulse generating means for generating feedback pulses at a certain frequency to be transferred from the battery-powered portable electronic device to a primary side located elsewhere than within the battery-powered portable electronic device over a wireless feedback link,

wherein the feedback pulse generating means are arranged to generate the feedback pulses at a frequency that is different from the frequency at which the rectifying and filtering means are arranged to cyclically discharge electromagnetic energy from the secondary winding.

37. A method for controlling the operation of a power supply arrangement, comprising the steps of:

repeatedly switching, at a certain frequency, an electric current coupled into a power transformer for cyclically transferring energy from a primary side to a secondary side at said certain frequency,

generating, within the secondary side, feedback pulses at a certain frequency to be transferred from the secondary side to the primary side over a wireless feedback link, and

on the primary side utilizing the feedback pulses in controlling the rate at which energy is transferred from the primary side to the secondary side;

wherein the feedback pulses are generated a frequency that is different from the frequency used to repeatedly switch an electric current coupled into the power transformer.