Adaptive battery charging based on battery condition

• US 20020075003A1
• Filed: 11/13/2001
• Published: 06/20/2002
• Est. Priority Date: 11/15/2000
• Status: Abandoned Application

• Current Assignee: Enrev Power Solutions Incorporated
• Original Assignee: Enrev Power Solutions Incorporated
• Inventors: Podrazhansky, Yury M., Fridman, Anatoliy
• Application Number:
  US10/008,368
• Publication Number:
  US 20020075003A1
• Time in Patent Office: Days
• US Class Current: 324/426
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/005 Detection of state of health [SOH]
• CPC Class Codes: H02J 7/00711 with introduction of pulses during the charging process

Abstract

A test pulse having an amplitude (IP) and a duration (T) is applied to the battery. The battery voltages at the beginning (V1) and at the end (V2) of the test pulse are measured, and a difference voltage (ΔV) is determined. This difference voltage is used, either alone or along with the difference voltage for a new battery and a compensation factor, to determine the state of deterioration of the battery, the charge capacity of the battery, and/or the charging rate of the battery. The state of deterioration of a battery affects its charge capacity and its ability to accept a charge. A battery is best charged when its state of deterioration is considered. The charge capacity of the battery and the charging rate for charging the battery are therefore adjusted with respect to those parameters for a new battery based upon the state of deterioration of the battery.

Claims

1. A method for determining the condition of a battery, comprising the steps of:

applying a test pulse to said battery;

measuring the battery voltage at the beginning of said test pulse;

measuring the battery voltage at the end of said test pulse; and

using said battery voltage at the beginning of said test pulse and said battery voltage at the end of said test pulse to determine at least one of the following conditions of said battery;

a state of deterioration of said battery, a charge capacity for said battery, and an appropriate charging current for said battery.

2. The method of claim 1 wherein said step of using said battery voltage at the beginning of said test pulse and said battery voltage at the end of said test pulse comprises:

determining a difference voltage between said battery voltage at the beginning of said test pulse and said battery voltage at the end of said test pulse; and

using said difference voltage to determine said at least one condition of said battery.

3. The method of claim 2 wherein said step of using said difference voltage comprises:

performing a comparison of said difference voltage with a predetermined difference voltage value; and

using said comparison to determine said at least one condition of said battery.

4. The method of claim 3 wherein said predetermined difference voltage value is the difference voltage for a new battery.

5. The method of claim 3 wherein said predetermined difference voltage value is obtain by the steps of:

applying a test pulse to a new battery;

measuring the battery voltage at the beginning of said test pulse;

measuring the battery voltage at the end of said test pulse; and

determining said predetermined difference voltage value as the difference voltage between said battery voltage at the beginning of said test pulse and said battery voltage at the end of said test pulse.

6. The method of claim 3 wherein said step of performing said comparison comprises reading said predetermined difference voltage value from a memory.

7. The method of claim 3 wherein said step of determining said at least one condition comprises dividing the product of a compensation factor and said difference voltage by said predetermined difference voltage value.

8. The method of claim 3 wherein said step of determining said at least one condition comprises determining said charge capacity of said battery by:

determining a fade factor by dividing the product of a compensation factor and said difference voltage by said predetermined difference voltage value;

determining a coefficient of proportionality by subtracting said fade factor from unity; and

multiplying the original charge capacity of said battery by said coefficient of proportionality.

9. The method of claim 3 wherein said step of determining said at least one condition comprises determining said appropriate charging current of said battery by:

determining a fade factor by dividing the product of a compensation factor and said difference voltage by said predetermined difference voltage value;

determining a coefficient of proportionality by subtracting said fade factor from unity; and

multiplying the original rated charging current of said battery by said coefficient of proportionality.

10. The method of claim 1 and, prior to said step of applying said test pulse to said battery, further comprising the steps of:

measuring the open circuit voltage of said battery;

if said open circuit voltage is greater than a predetermined amount then proceeding to said step of applying said test pulse of said battery.

11. The method of claim 1 and, prior to said step of applying said test pulse to said battery, further comprising the steps of:

measuring the open circuit voltage of said battery;

if said open circuit voltage is less than a predetermined amount then said test pulse is not applied to said battery.

12. The method of claim 1 wherein said step of using said battery voltage at the beginning of said test pulse and said battery voltage at the end of said test pulse comprises using said battery voltage at the beginning of said test pulse and said battery voltage at the end of said test pulse to obtain said at least one condition from one of a table or an equation.

13. The method of claim 1 wherein said step of using said difference voltage comprises using said difference voltage to obtain said at least one condition from one of a table or an equation.

15. The method of claim 14 wherein said step of using said battery voltage at the beginning of said test pulse and said battery voltage at the end of said test pulse comprises determining a difference voltage between said battery voltage at the beginning of said test pulse and said battery voltage at the end of said test pulse;

and

using said difference voltage to determine said appropriate charging current.

16. The method of claim 14 wherein said step of using said difference voltage comprises:

performing a comparison of said difference voltage with a predetermined difference voltage value; and

using said comparison to determine said appropriate charging current.

17. The method of claim 15 wherein said predetermined difference voltage value is the difference voltage for a new battery.

18. The method of claim 16 wherein said predetermined difference voltage value is obtain by the steps of:

applying a test pulse to a new battery;

measuring the battery voltage at the beginning of said test pulse;

measuring the battery voltage at the end of said test pulse; and

determining said predetermined difference voltage value as the difference voltage between said battery voltage at the beginning of said test pulse and said battery voltage at the end of said test pulse.

19. The method of claim 16 wherein said step of performing said comparison comprises reading said predetermined difference voltage value from a memory.

20. The method of claim 15 wherein said step of determining an appropriate charging current level for said battery comprises:

determining a fade factor by dividing the product of a compensation factor and said difference voltage by said predetermined difference voltage value;

determining a coefficient of proportionality by subtracting said fade factor from unity; and

multiplying the original rated charging current for said battery by said coefficient of proportionality.

21. The method of claim 14 wherein said step of using said battery voltage at the beginning of said test pulse and said battery voltage at the end of said test pulse comprises using said battery voltage at the beginning of said test pulse and said battery voltage at the end of said test pulse to obtain said at least one condition from one of a table or an equation.

22. The method of claim 15 wherein said step of using said difference voltage comprises using said difference voltage to obtain said at least one condition from one of a table or an equation.

25. The battery tester of claim 24 wherein said control circuit comprises means for determining a difference voltage between said battery voltage at the beginning of said test pulse and said battery voltage at the end of said test pulse, and using said difference voltage to determine said at least one condition.

26. The battery tester of claim 24 wherein said control circuit comprises means for determining a difference voltage between said battery voltage at the beginning of said test pulse and said battery voltage at the end of said test pulse, performing a comparison of said difference voltage with a predetermined difference voltage value, and using said comparison to determine said at least one condition.

28. The battery tester of claim 27 wherein said control circuit comprises means for determining a difference voltage between said battery voltage at the beginning of said test pulse and said battery voltage at the end of said test pulse, and using said comparison to determine said appropriate charging current.

29. The battery tester of claim 27 wherein said control circuit comprises means for determining a difference voltage between said battery voltage at the beginning of said test pulse and said battery voltage at the end of said test pulse, performing a comparison of said difference voltage with a predetermined difference voltage value, and using said comparison to determine said appropriate charging current.

14. A method for charging a battery, comprising the steps of:

measuring the open circuit voltage of said battery;

if said open circuit voltage is greater than a predetermined amount then;

applying a test pulse to said battery;

measuring the battery voltage at the beginning of said test pulse;

measuring the battery voltage at the end of said test pulse;

using said battery voltage at the beginning of said test pulse and said battery voltage at the end of said test pulse to determine an appropriate charging current for said battery; and

charging said battery using said appropriate charging current.

23. A method for determining the condition of a battery, comprising the steps of:

applying a test pulse to said battery;

measuring the battery voltage at the beginning of said test pulse;

measuring the battery voltage at the end of said test pulse;

determining a difference voltage between said battery voltage at the beginning of said test pulse and said battery voltage at the end of said test pulse;

performing a comparison of said difference voltage with a predetermined difference voltage value; and

using said comparison to determine at least one of the following conditions of said battery;

a state of deterioration of said battery, a charge capacity for said battery, and an appropriate charging current for said battery.

24. A battery tester, comprising:

a charging circuit connected to a battery and responsive to a control signal for applying a test pulse to said battery; and

a control circuit functionally connected to said charging circuit and to said battery, said control circuit causing said charging circuit to apply said test pulse, measuring the voltage of said battery at the beginning of said test pulse and at the voltage of said battery at the end of said test pulse, and determining at least one of the following conditions of said battery based upon said voltage of said battery at the beginning of said test pulse and said voltage of said battery at the end of said test pulse;

a state of deterioration of said battery, a charge capacity for said battery, and an appropriate charging current for said battery.

27. A battery charger, comprising:

a charging circuit connected to a battery and responsive to a control signal for applying a test pulse to said battery and for applying charging pulses to said battery; and

a control circuit functionally connected to said charging circuit and to said battery, said control circuit causing said charging circuit to apply said test pulse, measuring the voltage of said battery at the beginning of said test pulse and at the end of said test pulse, and determining an appropriate charging current for said battery based upon said voltage of said battery at the beginning of said test pulse and at the end of said test pulse, and causing said charging circuit to apply said charging pulses to said battery, said charging pulses providing said appropriate charging current for said battery.