System and method for production management

• US 20020087227A1
• Filed: 10/31/2001
• Published: 07/04/2002
• Est. Priority Date: 11/02/2000
• Status: Abandoned Application

• Current Assignee: International Business Machines Corporation
• Original Assignee: International Business Machines Corporation
• Inventors: Sumito, Yoichiro, Tozawa, Yoshio
• Application Number:
  US09/998,285
• Publication Number:
  US 20020087227A1
• Time in Patent Office: Days
• US Class Current: 700/95
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

To reduce lead time from order to delivery of a product made of a plurality of parts, and manage the order of parts without waste, a first identifier (tie ID or linkage ID) based on the planned production date of the product, and a second identifier representing the length of time from the order time of each part to the planned production date of the product are defined. Forecast information, which indicates the planned production quantity of the product, is associated with the identifiers. The ordered quantity of a part is associated with the identifiers. The current order information is calculated based on the forecast information and past order information based on the identifiers. The production lot size of an ordered part is adjusted according to the input of new forecast information.

Claims

1. A system for managing production of a product made of a plurality of parts based on a forecast of a production plan for the product, comprising:

a forecast information storage for recording forecast information representing a planned quantity of said product to be produced by assigning a first and a second identifier to each part of the plurality of parts, said first identifier based on a planned production date of the product, said second identifier based on a length of time between a due order time of parts required to produce said product on said planned production date and the planned production date;

an order information storage for recording order information representing an order quantity of parts required to produce the product by assigning said first and second identifier to each part; and

,

a production planning module for, in response to input of new forecast information, updating and maintaining information in said forecast information storage and said order information storage and calculating the order quantity of each part actually required for production of the product based on a total number in the forecast information and a quantity of the part already ordered.

2. The production management system according to claim 1, wherein said production planning module, in response to the input of the new forecast information, calculates an offset value from a value calculated before said input and propagates said offset value to adjust a production lot size of ordered parts.

3. The production management system according to claim 2, further comprising a lot division information management table for managing information about lot division and lot merge performed according to a change in forecast information, wherein,

adjustment of the production lot size performed in said production planning module is performed based on a determination of a lot division position using said lot division information management table.

4. The production management system according to claim 1, further comprising a parts list for managing parts information, including a configuration of parts required for the product to be produced and a lead time required to produce each part.

5. A method for managing production of a product made of a plurality of parts based on a forecast of a production plan for the product, comprising the steps of:

in response to input of forecast information representing a planned quantity of said product to be produced, recording the forecast information representing the planned quantity of said product to be produced by assigning a first and a second identifier to each part of the plurality of parts, said first identifier based on a planned production date of the product, said second identifier based on a length of time between a due order time of parts required to produce said product on said planned production date and the planned production date;

based on said forecast information, recording order information representing an order quantity of parts required to produce the product by assigning said first and second identifiers to each part of the plurality of parts; and

at a desired time, calculating the order quantity of each part actually required for a production of the product based on a total number in the forecast information and a quantity of the parts already ordered.

6. The production management method according to claim 5, further comprising a step of, in response to the input of the forecast information, calculating an offset value from a value calculated before said input and propagating said offset value to adjust a production lot size of the ordered parts.