Electrical contacting device for an electrochemical fuel cell

• US 20020090540A1
• Filed: 02/05/2002
• Published: 07/11/2002
• Est. Priority Date: 11/09/1998
• Status: Active Grant

• Current Assignee: Daimler AG (Mercedes-Benz Group AG)
• Original Assignee: Ballard Power Systems Corporation (Siemens AG)
• Inventors: Cremer, Christian, Einhart, Johann
• Granted Patent: US 6,730,423 B2
• Time in Patent Office: Days
• US Class Current: 429/468
• CPC Class Codes: H01M 2300/0082 Organic polymers
• CPC Class Codes: H01M 8/0247 characterised by the form characterised by a channel configuration H01M8/0258
• CPC Class Codes: H01M 8/0269 Separators, collectors or interconnectors including a printed circuit board
• CPC Class Codes: H01M 8/04552 of the individual fuel cell
• CPC Class Codes: H01M 8/04582 of the individual fuel cell
• CPC Class Codes: H01M 8/241 with solid or matrix-supported electrolytes
• CPC Class Codes: H05K 1/189 characterised by the use of a flexible or folded printed circuit H05K3/326 takes precedence
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

An electrical contacting device for a fuel cell assembly comprises a printed circuit board comprising electrically conductive regions for providing reliable electrical contact with fuel cell components of the fuel cell assembly. Preferably the printed circuit board is flexible. The contacting device may be used, for example, for monitoring cell operating parameters like current or voltage, for short circuiting or by-passing individual cells or for directing signals to the stack.

Claims

1. A fuel cell assembly comprising

a fuel cell stack comprising membrane electrode assemblies interposed between separator plates;

and

an electrical contacting device mounted on a face of said stack, said device comprising a circuit board with electrically conductive regions that are in electrical contact with fuel cell components of said fuel cell stack.

2. The fuel cell assembly of claim 1 wherein said circuit board is a flexible printed circuit board.

3. The fuel cell assembly of claim 1 wherein said circuit board is fastened to said stack by fasteners.

4. The fuel cell assembly of claim 1 further comprising a compression device for urging said circuit board against said face of said stack.

5. The fuel cell assembly of claim 1 wherein said circuit board is in interlocking engagement with said stack.

6. The fuel cell assembly of claim 1 wherein said electrical contacting device is removably attached to said stack.

7. The fuel cell assembly of claim 1 wherein said electrically conductive regions are in electrical contact with at least some of said separator plates.

8. The fuel cell assembly of claim 1 wherein said circuit board comprises at least two layers.

9. The fuel cell assembly of claim 8 wherein one of said at least two layers is an electrically insulating carrier layer upon which one or more other layers are disposed.

10. The fuel cell assembly of claim 8 wherein one of said at least two layers comprises said electrically conductive regions and electrically conductive paths, and wherein at least one of said regions is electrically connected to at least one of said paths.

11. The fuel cell assembly of claim 8 wherein one of said at least two layers is an electromagnetic shielding layer.

12. The fuel cell assembly of claim 1 wherein said circuit board comprises a carrier layer and electrically conductive layers associated with opposite surfaces of said carrier layer, wherein each one of said electrically conductive layers comprises at least one electrically conductive path connected to one of said electrically conductive regions.

13. The fuel cell assembly of claim 1 wherein said electrically conductive regions are covered by an electrically conductive film having a material resistance that is lower than the material resistance of said regions, and wherein said film is corrosion resistant.

15. The fuel cell assembly of claim 14 wherein said printed circuit board is a flexible printed circuit board.

16. The fuel cell assembly of claim 15 wherein said thermal expansion factors of said flexible printed circuit board and said fuel cell stack are within about a factor of 3 of each other.

17. The fuel cell assembly of claim 15 wherein said thermal expansion factor of said flexible printed circuit board is between about 1*10⁻

5/1°

K and about 7*10<sup>−

5</sup>/1°

K and said thermal expansion factor of said fuel cell stack is between about 3*10<sup>−

5</sup>/1°

K and about 1*10<sup>−

4</sup>/1°

K.

18. The fuel cell assembly of claim 15 wherein said thermal expansion factors of said flexible printed circuit board and said fuel cell stack are substantially identical.

19. The fuel cell assembly of claim 15 wherein said flexible printed circuit board comprises polyimide.

20. The fuel cell assembly of claim 15 wherein said separator plates are composed primarily of graphite.

21. The fuel cell assembly of claim 15 wherein said electrically conductive regions are in electrical contact with at least some of said separator plates.

14. A fuel cell assembly comprising

a fuel cell stack comprising membrane electrode assemblies interposed between separator plates;

and

an electrical contacting device mounted on a face of said stack, said device comprising a printed circuit board with electrically conductive regions that are in electrical contact with fuel cell components of said fuel cell stack;

wherein the thermal expansion factors of said flexible printed circuit board and said fuel cell stack are within about a factor of 10 of each other.