Concrete wall form and connectors therefor

• US 20020092253A1
• Filed: 03/15/2002
• Published: 07/18/2002
• Est. Priority Date: 04/16/1999
• Status: Active Grant

• Current Assignee: Les Industries De Moulage Polymax Inc. (RPM International Incorporated)
• Original Assignee: Polyform AGP
• Inventors: Beliveau, Jean-Louis
• Granted Patent: US 6,668,503 B2
• Time in Patent Office: Days
• US Class Current: 52/426
• CPC Class Codes: B29C 44/1271 the preformed parts being partially covered
• CPC Class Codes: E04B 2/8617 with spacers being embedded in both form leaves
• CPC Class Codes: E04B 2/8635 with ties attached to the inner faces of the forms E04B2/8611 and E04B2/8623 take precedence
• CPC Class Codes: E04B 2002/8694 with hinged spacers allowing the formwork to be collapsed for transport

Abstract

A connector for tying together opposed foam panels in spaced and parallel relationship to make a form for receiving flowable material is disclosed. The connector comprises a pair of anchor members, one being devised to be embedded in one of the foam panels and the other being devised to be embedded in the other one of the foam panels. Each of these anchor members has a projecting end devised to come out of the foam panel once the anchor member is embedded therein. The connector further comprises a web member extending between the foam panels. The web member has opposite longitudinal side ends, each of the side ends being hingedly connectable to the projecting end of either one of the anchor members. Thanks to such a connector, the tied foam panels of the form wall assembly are movable between an extended position where the foam panels are spaced-apart to make the form and a collapsed position where the foam panels are brought close to each other for transportation purposes. Advantageously, a wall form made using such connectors can be pre-assembled at the factory and is as easy to ship to the site of construction as disassembled wall forms.

Claims

1. A connector for tying together opposed foam panels in spaced and parallel relationship to make a form for receiving flowable material, the connector comprising:

a pair of anchor members, one being devised to be embedded in one of said foam panels and the other being devised to be embedded in the other one of said foam panels, each anchor member having;

an elongated flange plate for extending longitudinally and deep inside the foam panel; and

an elongated link element connected longitudinally to the flange plate and having a projecting end devised to come out of the foam panel once the anchor member is embedded therein, the projecting end comprising;

a stabilising plate parallel to the flange plate for extending flush with an inner surface of the foam panel;

a plurality of connecting elements projecting from the stabilising plate, each connecting element comprising a longitudinally extending pivot pin; and

a web member for extending between said foam panels, the web member having opposite longitudinal side ends, each of said longitudinal side ends defining a plurality of arms cooperating with each of the connecting elements, each arm having an extremity pivotally connected to the pivot pin of a corresponding connecting element so as to be rotatable around an axis defined by said pivot pin, thereby allowing the web member and anchor member to pivot with respect to each other.

2. A connector as claimed in claim 1, wherein each connecting element comprises two aligned and spaced ridges between which the pivot pin of the respective connecting element is extending.

3. A connector as claimed in claim 1, wherein the extremity of each arm of the longitudinal side end of the web member has a bore therein in which the pivot pin is extending.

4. A connector as claimed in claim 1, wherein the stabilising plate of each anchor member comprises an upper end and a lower end both comprising a fastener to link the anchor member to a mating anchor member.

5. A connector as claimed in claim 4, wherein each of said fasteners is a grapnel-type fastener projecting from the respective end of the stabilising plate.

6. A connector as claimed in claim 5, wherein each of the grapnel-type fastener comprises a side provided with three pointed teeth adapted to link with the pointed teeth of a mating anchor member.

7. A connector as claimed in claim 6, wherein the grapnel-type fastener of the upper end of the stabilising plate is in mirror symmetry with the grapnel-type fastener of the lower end of the stabilising plate.

17. A connector as claimed in claim 1, wherein the pivot pin of each connecting element is made of a metallic material.

8. A form wall assembly to make a form for receiving flowable material, the form wall assembly comprising:

a first and a second opposed foam panels in spaced and parallel relationship; and

a plurality of connectors tying together said first and second foam panels, each connector comprising;

a pair of anchor members, a first one embedded in the first foam panel and the second one embedded in the second foam panel, each anchor member having;

an elongated flange plate extending longitudinally and deep inside the foam panel; and

an elongated link element connected longitudinally to the flange plate and having a projecting end coming out of the foam panel, the projecting end comprising;

a stabilising plate parallel to the flange plate and extending flush with an inner surface of the foam panel;

a plurality of connecting elements projecting from the stabilising plate, each connecting element comprising a longitudinally extending pivot pin; and

a web member extending between said foam panels, the web member having a first longitudinal side end opposite a second longitudinal side end, said first longitudinal side end being hingedly connected to the projecting end of the first anchor member and the second longitudinal side end being hingedly connected to the projecting end of the second web member;

each of said longitudinal side ends defining a plurality of arms cooperating with each of the connecting elements, each arm having an extremity pivotally connected to the pivot pin of a corresponding connecting element so as to be rotatable around an axis defined by said pivot pin, thereby allowing the web member and anchor member to pivot with respect to each other;

whereby the tied foam panels are movable between an extended position where the foam panels are spaced-apart to make the form and a collapsed position where the foam panels are brought close to each other.

9. A form wall assembly as claimed in claim 8, wherein each connecting element comprises two aligned and spaced ridges between which the pivot pin of the respective connecting element is extending.

10. A form wall assembly as claimed in claim 8, wherein the extremity of each arm of the longitudinal side end of the web member has a bore therein in which the pivot pin is extending.

11. A connector as claimed in claim 8, wherein the stabilising plate of each anchor member comprises an upper end and a lower end both comprising a fastener to link the anchor member to a mating anchor member.

12. A form wall assembly as claimed in claim 11, wherein each of said fasteners is a grapnel-type fastener having an extremity projecting from the respective end of the stabilising plate.

13. A form wall assembly as claimed in claim 12, wherein each foam panel has a top surface opposite a bottom surface, each of the top surface and the bottom surface having a checkerboard-type relief including alternating protrusions and cavities, the checkerboard-type relief of the top surface being in mirror symmetry with the checkerboard-type relief of the bottom surface such that the top surface is adapted to fit together with the bottom surface of an upwardly adjacent similar foam panel and the bottom surface is adapted to fit together with the top surface of a downwardly adjacent similar foam panel.

14. A form wall assembly as claimed in claim 13, wherein the extremity of each of the fasteners of a foam panel is flush with either the top surface or the bottom surface of the foam panel.

15. A form wall assembly as claimed in claim 14, wherein each of the grapnel-type fasteners comprises a side provided with three pointed teeth adapted to link with the pointed teeth of a mating anchor member.

16. A form for receiving flowable material comprising a plurality of stacked horizontal rows of form wall assemblies as defined in claim 8 in the extended position.

18. A connector as claimed in claim 17, wherein the metallic material is steel.

19. A form wall assembly as claimed in claim 8, wherein the pivot pin of each connecting element is made of a metallic material.

20. A form wall assembly as claimed in claim 19, wherein the metallic material is steel.