Optical modulator, optical modulator manufacturing method, light information processing apparatus including optical modulator, image formation apparatus including optical modulator, and image projection and display appratus including optical modulator
First Claim
1. A light modulator modulating light by changing a reflection direction of incident light, comprising:
- a light reflection film regularly reflecting incident light;
a center beam which is formed out of a thin film constituted to be combined with said light reflection film, which has both ends fixed, and which is deformed by an electronic force, said reflection film provided on one surface of said center beam;
a substrate electrode which is opposed to said center beam through a gap formed on the other surface of said center beam;
an opposed surface which is a surface of said substrate electrode opposed to said center beam modulating-the incident light on said light reflection film, said opposed surface restricting deformation of said center beam due to application of a driving voltage to said substrate electrode by abutting on said center beam; and
a substrate which has said substrate electrode having said opposed surface, formed in a concave section, and which holds a to-be-held section of said center beam.
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Accused Products
Abstract
A center beam which is formed out of a thin film constituted to be combined with a light reflection film provided on one surface of the center beam, which has both ends fixed and which is deformed by an electronic force; a substrate electrode which is opposed to the center beam through a gap formed on the other surface of the center beam; an opposed surface which is a surface of the substrate electrode opposed to the center beam modulating the incident light on the light reflection film, the opposed surface restricting deformation of the center beam due to application of a driving voltage to the substrate electrode by abutting on the center beam; and a substrate which has the substrate electrode having the opposed surface, formed in a concave section, and which holds a to-be-held section of the center beam, are provided. As a result, the structure of modulating light by changing the reflection direction of the incident light is simple, response is fast, the wavelength of the incident light to be used is not limited, operation is stable, reliability is high, the number of manufacturing steps is small and cost reduction can be achieved.
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Citations
107 Claims
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1. A light modulator modulating light by changing a reflection direction of incident light, comprising:
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a light reflection film regularly reflecting incident light;
a center beam which is formed out of a thin film constituted to be combined with said light reflection film, which has both ends fixed, and which is deformed by an electronic force, said reflection film provided on one surface of said center beam;
a substrate electrode which is opposed to said center beam through a gap formed on the other surface of said center beam;
an opposed surface which is a surface of said substrate electrode opposed to said center beam modulating-the incident light on said light reflection film, said opposed surface restricting deformation of said center beam due to application of a driving voltage to said substrate electrode by abutting on said center beam; and
a substrate which has said substrate electrode having said opposed surface, formed in a concave section, and which holds a to-be-held section of said center beam. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39)
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40. A method of manufacturing a light modulator modulating light by changing a reflection direction of incident light, said light modulator comprising:
- a light reflection film regularly reflecting incident light;
a center beam which is formed out of a thin film constituted to be combined with said light reflection film, which has both ends fixed, and which is deformed by an electronic force, said reflection film provided on one surface of said center beam;
a substrate electrode which is opposed to said center beam through a gap formed on the other surface of said center beam;
an opposed surface which is a surface of said substrate electrode opposed to said center beam modulating the incident light on said light reflection film, said opposed surface restricting deformation of said center beam due to application of a driving voltage to said substrate electrode by abutting on said center beam; and
a substrate which has said substrate electrode having said opposed surface, formed in a concave section, and which holds a to-be-held section of said center beam, whereinafter forming the gap on said substrate, a sacrificial material layer made of a sacrificial material is formed to flatten said substrate, said center beam is formed, and then said sacrificial material layer is removed to thereby manufacture said light modulator. - View Dependent Claims (41, 42, 43, 44, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61)
- a light reflection film regularly reflecting incident light;
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45. A light information processing apparatus processing light information using a light modulator modulating light by changing a reflection direction of an incident light beam, comprising:
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a plurality of light modulators each of which modulates the light by changing the reflection direction of an incident light beam, and each of which comprises;
a light reflection film regularly reflecting incident light;
a center beam which is formed out of a thin film constituted to be combined with said light reflection film, which has both ends fixed, and which is deformed by an electronic force, said reflection film provided on one surface of said center beam;
a substrate electrode which is opposed to said center beam through a gap formed on the other surface of said center beam;
an opposed surface which is a surface of said substrate electrode opposed to said center beam modulating the incident light on said light reflection film, said opposed surface restricting deformation of said center beam due to application of a driving voltage to said substrate electrode by abutting on said center beam; and
a substrate which has said substrate electrode having said opposed surface, formed in a concave section, and which holds a to-be-held section of said center beam; and
an independent driving unit which drives said plurality of light modulators independently of one another.
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46. An image formation apparatus forming an image by wiring optical data by an electrophotographic process, comprising:
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an image carrier which is rotatably held, and which carries a to-be-formed image;
a latent image formation unit which forms a latent image by writing the optical data on said image carrier, and which consists of a light modulator, said light modulator which modulates light by changing a reflection direction of incident light, and which comprises;
a light reflection film regularly reflecting incident light;
a center beam which is formed out of a thin film constituted to be combined with said light reflection film, which has both ends fixed, and which is deformed by an electronic force, said reflection film provided on one surface of said center beam;
a substrate electrode which is opposed to said center beam through a gap formed on the other surface of said center beam;
an opposed surface which is a surface of said substrate electrode opposed to said center beam modulating the incident light on said light reflection film, said opposed surface restricting deformation of said center beam due to application of a driving voltage to said substrate electrode by abutting on said center beam; and
a substrate which has said substrate electrode having said opposed surface, formed in a concave section, and which holds a to-be-held section of said center beam;
a development unit which develops the latent image formed by said light modulator of said latent image formation unit, and which forms a toner image; and
a transfer unit which transfers the toner image formed by said development unit onto a to-be-transferred body.
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47. An image projection and display apparatus projecting and displaying an image, comprising:
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a light switching unit which consists of a light modulator, said light modulator modulating light by changing a reflection direction of incident light, and comprising;
a light reflection film regularly reflecting incident light;
a center beam which is formed out of a thin film constituted to be combined with said light reflection film, which has both ends fixed, and which is deformed by an electronic force, said reflection film provided on one surface of said center beam;
a substrate electrode which is opposed to said center beam through a gap formed on the other surface of said center beam;
an opposed surface which is a surface of said substrate electrode opposed to said center beam modulating the incident light on said light reflection film, said opposed surface restricting deformation of said center beam due to application of a driving voltage to said substrate electrode by abutting on said center beam; and
a substrate which has said substrate electrode having said opposed surface, formed in a concave section, and which holds a to-be-held section of said center beam; and
a projection screen displaying the image projected by said light modulator of said light switching unit.
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48. A light modulator modulating light by changing a reflection direction of incident light, comprising:
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a reflection unit which regularly reflects light;
a thin film, both-end-fixed beam which is formed out of a thin film constituted to be combined with said reflection unit provided on one side surface of said thin film, both-end-fixed beam, which has both ends fixed, and which is deformed by an electronic force;
a substrate electrode which is opposed to said thin film, both-end-fixed beam, and which applies a driving voltage;
a gap which is formed by opposing said substrate electrode to said thin film, both-end-fixed beam, and which is formed on the other side surface of said thin film, both-end-fixed beam;
a substrate which has said substrate electrode formed on a bottom of said gap, formed in a concave section and which holds and fixes the both ends of said thin film, both-end-fixed beam; and
a hole section which is formed in said thin film, both-end-fixed beam above said gap, and which makes a section of said thin film, both-end-fixed beam corresponding to said hole section deformed more easily than remaining sections of said hole section.
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62. A method of manufacturing a light modulator, said light modulator modulating light by changing a reflection direction of incident light and comprising:
- a reflection unit which regularly reflects light;
a thin film, both-end-fixed beam which is formed out of a thin film constituted to be combined with said reflection unit provided on one side surface of said thin film, both-end-fixed beam, which has both ends fixed, and which is deformed by an electronic force;
a substrate electrode which is opposed to said thin film, both-end-fixed beam, and which applies a driving voltage;
a gap which is formed by opposing said substrate electrode to said thin film, both-end-fixed beam, and which is formed on the other side surface of said thin film, both-end-fixed beam;
a substrate which has said substrate electrode formed on a bottom of said gap, formed in a concave section and which holds and fixes the both ends of said thin film, both-end-fixed beam; and
a hole section which is formed in said thin film, both-end-fixed beam above said gap, and which makes a section of said thin film, both-end-fixed beam corresponding to said hole section deformed more easily than remaining sections of said hole section, whereinafter forming a gap, which become the gap, on said substrate, a sacrificial material layer made of a sacrificial material is formed to flatten said substrate, said thin film, both-end-fixed beam and said hole section are formed, and then said sacrificial material layer is removed to thereby manufacture said light modulator. - View Dependent Claims (63)
- a reflection unit which regularly reflects light;
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64. An image formation apparatus forming an image by wiring optical data by an electrophotographic process, comprising:
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an image carrier which is rotatably held, and which carries a to-be-formed image;
a latent image formation unit which forms a latent image by writing the optical data on said image carrier, and which consists of a light modulator, said light modulator which modulates light by changing a reflection direction of incident light, and which comprises;
a reflection unit which regularly reflects light;
a thin film, both-end-fixed beam which is formed out of a thin film constituted to be combined with said reflection unit provided on one side surface of said thin film, both-end-fixed beam, which has both ends fixed, and which is deformed by an electronic force;
a substrate electrode which is opposed to said thin film, both-end-fixed beam, and which applies a driving voltage;
a gap which is formed by opposing said substrate electrode to said thin film, both-end-fixed beam, and which is formed on the other side surface of said thin film, both-end-fixed beam;
a substrate which has said substrate electrode formed on a bottom of said gap, formed in a concave section and which holds and fixes the both ends of said thin film, both-end-fixed beam; and
a hole section which is formed in said thin film, both-end-fixed beam above said gap, and which makes a section of said thin film, both-end-fixed beam corresponding to said hole section deformed more easily than remaining sections of said hole section;
a development unit which develops the latent image formed by said light modulator of said latent image formation unit, and which forms a toner image; and
a transfer unit which transfers the toner image formed by said development unit onto a to-be-transferred body.
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65. An image projection and display apparatus projecting and displaying an image, comprising:
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a light switching unit which consists of a light modulator, said light modulator which modulates light by changing a reflection direction of incident light, and which comprises;
a reflection unit which regularly reflects light;
a thin film, both-end-fixed beam which is formed out of a thin film constituted to be combined with said reflection unit provided on one side surface of said thin film, both-end-fixed beam, which has both ends fixed, and which is deformed by an electronic force;
a substrate electrode which is opposed to said thin film, both-end-fixed beam, and which applies a driving voltage;
a gap which is formed by opposing said substrate electrode to said thin film, both-end-fixed beam, and which is formed on the other side surface of said thin film, both-end-fixed beam;
a substrate which has said substrate electrode formed on a bottom of said gap, formed in a concave section and which holds and fixes the both ends of said thin film, both-end-fixed beam; and
a hole section which is formed in said thin film, both-end-fixed beam above said gap, and which makes a section of said thin film, both-end-fixed beam corresponding to said hole section deformed more easily than remaining sections of said hole section; and
a projection screen displaying the image projected by said light modulator of said light switching unit.
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66. A light modulator modulating light by deforming a beam which reflects light, by an electrostatic force, wherein
an electrode acting the electrostatic force on said beam is provided inside a recess of a substrate opened to an upper surface of said substrate, said beam held by said substrate at a position opposed to said electrode so as to be projected from the upper surface of said substrate; - and
a non-parallel gap is formed between said beam and said recess in a state in which no electrostatic force acts on said beam, said non-parallel gap being generally rectangular between a plane including the upper surface of said substrate and said beam. - View Dependent Claims (67, 68, 69, 70)
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71. A method of manufacturing a light modulator modulating light by deforming a beam which reflects light, by an electrostatic force, wherein
an electrode acting the electrostatic force on said beam is provided inside a recess of a substrate opened to an upper surf ace of said substrate, said beam held by said substrate at a position opposed to said electrode so as to be projected from the upper surface of said substrate; - and
a non-parallel gap is formed between said beam and said recess in a state in which no electrostatic force acts on said beam, said non-parallel gap being generally rectangular between a plane including the upper surface of said substrate and said beam, the method comprising the steps of;
forming said recess in said substrate;
forming said electrode inside said recess;
forming a protection layer which covers said electrode;
depositing a sacrificial layer on an entire surface of said substrate;
patterning said sacrificial layer to correspond to said beam by a photo-engraving method;
forming said beam; and
removing said sacrificial layer.
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72. A method of manufacturing a light modulator modulating light by deforming a beam which reflects light, by an electrostatic force, wherein
an electrode acting the electrostatic force on said beam is provided inside a recess of a substrate opened to an upper surface of said substrate, said beam held by said substrate at a position opposed to said electrode so as to be projected from the upper surface of said substrate; -
a non-parallel gap is formed between said beam and said recess in a state in which no electrostatic force acts on said beam, said non-parallel gap being generally rectangular between a plane including the upper surface of said substrate and said beam; and
said light modulator includes a support proximate to a fixed end of said beam to assist in recovery of said beam when the electrostatic force acting on said beam is released the method comprising the steps of;
forming said recess in said substrate;
forming said electrode inside said recess;
forming a protection layer which covers said electrode;
depositing a sacrificial layer on an entire surface of said substrate;
patterning said sacrificial layer to correspond to said beam by a photo-engraving method;
depositing an entire surface of a layer which constitutes said support;
etching-back said layer which constitutes said support by anisotropic dry etching, and leaving said layer which constitutes said support on an end section of said patterned sacrificial layer;
forming said beam; and
removing said sacrificial layer.
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73. A light modulator, wherein
a fixed electrode, a beam which is opposed to said fixed electrode through a gap and which has a light reflection surface, and a light emission element are formed in a same package; said beam is held to be deformable toward said fixed electrode by an electrostatic force when said beam is driven, light emitted from said light emission element is reflected by said light reflection surface on said beam in different directions between a case in which said beam is driven and a case in which said beam is not driven, and reflection light from said reflection surface is outputted to an outside of the package when said beam is driven or not driven. - View Dependent Claims (74, 75, 76, 77, 78, 79, 80, 81)
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82. A light modulator modulating light by changing a reflection direction of incident light, comprising:
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a reflection unit which regularly reflects the incident light;
a thin film, both-end-fixed beam which is formed out of a thin film constituted to be combined with said reflection unit, which has both ends fixed, and which is deformed by an electronic force, said light reflection unit provided on one surface of said thin film, both-end-fixed beam;
a substrate electrode which is opposed to the other side surface of said thin film, both-end-fixed beam, and which applies a driving voltage;
a gap which is formed by opposing said substrate electrode to said thin film, both-end-fixed beam;
a substrate which has said substrate electrode formed in a bottom of said gap, and which holds both ends of said thin film, both-end-fixed beam; and
a cover member which is formed to be attached onto said substrate, which includes said thin film, both-end-fixed beam and said gap in a vacuum space, and which is made of a light transmission material. - View Dependent Claims (83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 100, 101, 102)
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103. A method of manufacturing a light modulator which modulates light by changing a reflection direction of incident light, and which comprises:
- a reflection unit which regularly reflects the incident light;
a thin film, both-end-fixed beam which is formed out of a thin film constituted to be combined with said reflection unit, which has both ends fixed, and which is deformed by an electronic force, said light reflection unit provided on one surface of said thin film, both-end-fixed beam;
a substrate electrode which is opposed to the other side surface of said thin film, both-end-fixed beam, and which applies a driving voltage;
a gap which is formed by opposing said substrate electrode to said thin film, both-end-fixed beam;
a substrate which has said substrate electrode formed in a bottom of said gap, and which holds both ends of said thin film, both-end-fixed beam; and
a cover member which is formed to be attached onto said substrate, which includes said thin film, both-end-fixed beam and said gap in a vacuum space, and which is made of a light transmission material, whereinsaid gap, which is formed by opposing said substrate electrode to said thin film, both-end-fixed beam, is formed on said substrate, a sacrificial material layer made of a sacrificial material is formed to flatten said substrate, said thin film, both-end-fixed beam is formed, said sacrificial material layer is removed and then said cover member is attached onto said substrate, thereby forming said light modulator. - View Dependent Claims (104, 105)
- a reflection unit which regularly reflects the incident light;
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106. An image formation apparatus forming an image by wiring optical data by an electrophotographic process, comprising:
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an image carrier which is rotatably held, and which carries a to-be-formed image;
a latent image formation unit which forms a latent image by writing the optical data on said image carrier, and which consists of a light modulator, said light modulator which modulates light by changing a reflection direction of incident light, and which comprises;
a reflection unit which regularly reflects the incident light;
a thin film, both-end-fixed beam which is formed out of a thin film constituted to be combined with said reflection unit, which has both ends fixed, and which is deformed by an electronic force, said light reflection unit provided on one surface of said thin film, both-end-fixed beam;
a substrate electrode which is opposed to the other side surface of said thin film, both-end-fixed beam, and which applies a driving voltage;
a gap which is formed by opposing said substrate electrode to said thin film, both-end-fixed beam;
a substrate which has said substrate electrode formed in a bottom of said gap, and which holds both ends of said thin film, both-end-fixed beam; and
a cover member which is formed to be attached onto said substrate, which includes said thin film, both-end-fixed beam and said gap in a vacuum space, and which is made of a light transmission material;
a development unit which develops the latent image formed by said light modulator of said latent image formation unit, and which forms a toner image; and
a transfer unit which transfers said toner image formed by said development unit onto a to-be-transferred body.
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107. An image projection and display apparatus projecting and displaying an image, comprising:
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a light switching unit which consists of a light modulator, said light modulator modulating light by changing a reflection direction of incident light, and comprising;
a reflection unit which regularly reflects the incident light;
a thin film, both-end-fixed beam which is formed out of a thin film constituted to be combined with said reflection unit, which has both ends fixed, and which is deformed by an electronic force, said light reflection unit provided on one surface of said thin film, both-end-fixed beam;
a substrate electrode which is opposed to the other side surface of said thin film, both-end-fixed beam, and which applies a driving voltage;
a gap which is formed by opposing said substrate electrode to said thin film, both-end-fixed beam;
a substrate which has said substrate electrode formed in a bottom of said gap, and which holds both ends of said thin film, both-end-fixed beam; and
a cover member which is formed to be attached onto said substrate, which includes said thin film, both-end-fixed beam and said gap in a vacuum space, and which is made of a light transmission material; and
a projection screen displaying the image projected by said light modulator of said light switching unit.
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Specification