Zinc air battery and its uses

• US 20020110715A1
• Filed: 04/05/2002
• Published: 08/15/2002
• Est. Priority Date: 10/23/1998
• Status: Active Grant

• Current Assignee: Albert A. Maltan, Joseph H. Schulman, Thomas A. Santogrossi
• Original Assignee: Albert A. Maltan, Joseph H. Schulman, Thomas A. Santogrossi
• Inventors: Maltan, Albert A., Schulman, Joseph H., Santogrossi, Thomas A.
• Granted Patent: US 6,879,855 B2
• Time in Patent Office: Days
• US Class Current: 429/27
• CPC Class Codes: A61N 1/378 Electrical supply
• CPC Class Codes: H01M 12/02 Details of electrodes H01M4/00; of non-active parts H01M50/00
• CPC Class Codes: H01M 12/06 with one metallic and one gaseous electrode
• CPC Class Codes: H01M 50/131 characterised by physical properties, e.g. gas permeability, size or heat resistance
• CPC Class Codes: H01M 50/138 adapted for specific cells, e.g. electrochemical cells operating at high temperature
• CPC Class Codes: H01M 50/202 Casings or frames around the primary casing of a single cell or a single battery
• CPC Class Codes: H01M 50/247 specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
• CPC Class Codes: H01M 50/271 Lids or covers for the racks or secondary casings
• CPC Class Codes: H01M 50/30 Arrangements for facilitating escape of gases
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y10T 29/49108 Electric battery cell making

Abstract

The invention is a method for increasing the airflow to a zinc-air battery such that the energy density is 500 mwh/cc to 1000 mwh/cc. This allows 8 to 16 hours use as a primary (throw-away) battery, with, for example, high-duty cycle, high-drain cochlear implants, and neuromuscular stimulators for nerves, muscles, and both nerves and muscles together. The systems incorporating the high energy density source are also part of the invention, as well as the resulting apparatus of the method. The uses of this inexpensive, i.e., a $1.00 per day, throw-away primary battery are new uses of the modified zinc-air battery and are directed toward helping people hear again, walk again, and regain body functionality which they have otherwise lost permanently.

Claims

1. A system for stimulating at least one neural pathway within a patient'"'"'s body, wherein said system comprises:

a first power consuming circuitry portion suitable for implantation within a patient'"'"'s body, wherein said first power consuming circuitry portion is coupled to at least one neural pathway within the patient'"'"'s body and said first power consuming circuitry portion is responsive to externally provided control information;

a second power consuming circuitry portion adapted to be externally carried by the patient, wherein said second power consuming circuitry portion periodically provides said control information to said first power consuming circuitry portion;

a zinc-air battery contained within a prismatic-shaped housing, said zinc-air battery comprising a primary power source for said second power consuming circuitry portion, wherein said primary power source has an energy density within the range of 500 mwh/cc to 1000 mwh/cc;

means for allowing air flow through said prismatic-shaped housing of said zinc-air battery;

an external casing for containing said second power consuming circuitry portion and said zinc-air battery within said prismatic-shaped housing; and

wherein

said casing and said prismatic-shaped housing include means for slidably coupling said prismatic-shaped housing to said casing and means for slidably decoupling said prismatic-shaped housing from said casing to enable disposal of said zinc-air battery when its stored energy has been depleted.

2. The system of claim 1 wherein:

said system comprises a cochlear stimulation system; and

said first power consuming circuitry portion is configured for stimulation of neural pathways in the cochlear of the patient.

3. The system of claim 2 wherein said external casing is configured to be worn behind the ear of the patient.

4. The system of claim 1 wherein said prismatic-shaped housing of said zinc-air battery comprises a rectangular-shaped housing.

5. The system of claim 4 wherein said rectangular-shaped housing of said zinc-air battery has dimensions of 6-8 mm thick by 20-25 mm long by 10-17 mm wide.

6. The system of claim 1 wherein:

said means for slidably coupling said prismatic-shaped housing to said external casing comprise a battery holder on said external casing; and

wherein

one edge of said battery housing is adapted to slide into said battery holder.

7. The system of claim 1 wherein:

said means for slidably coupling said prismatic-shaped housing to said external casing comprises a battery holder;

said means for allowing air flow through said prismatic-shaped housing of said zinc-air battery comprises stand-offs that allow said zinc-air battery to be surrounded by air spaces; and

wherein

said zinc-air battery has a permeable surface through which air flows.

8. The system of claim 1 wherein said means for allowing air flow through said prismatic-shaped housing of said zinc-air battery comprises air holes in the sides of said prismatic-shaped housing.

9. The system of claim 1 wherein said means for allowing air flow through said prismatic-shaped housing of said battery comprises at least one side of said prismatic-shaped housing being made from a permeable membrane.

10. The system of claim 1 wherein said means for allowing air flow through said prismatic-shaped housing comprised air pipes connected through said housing to outside air, said air pipes having holes therein where said pipes are internal to said housing.

11. The system of claim 10 wherein said means for allowing air flow through said prismatic-shaped housing comprises air pipes connected through said housing to outside air, said air pipes having open areas therein where said pipes are internal to said housing;

and wherein

said open areas are covered with an air-permeable membrane to enable air transport therethrough.

12. The system of claim 1 wherein:

said system comprises a muscular stimulation system for causing a muscle to contract; and

said first power consuming circuitry portion is configured for stimulation of a neural pathway that causes a muscular contraction in the patient.

13. The system of claim 1 wherein:

said system comprises a muscular stimulation system for causing a muscle to contract; and

said first power consuming circuitry portion is configured for directly stimulating a muscle in the patient.

14. The system of claim 1 wherein said second power consuming circuitry portion additional provides operating power to said first power consuming circuitry portion.

16. The system of claim 15 wherein said biological tissue stimulator comprises a cochlear stimulation system.

17. The system of claim 15 wherein said biological tissue stimulator comprises a cochlear stimulator system and wherein said cochlear stimulator system comprises:

a first power consuming circuitry portion suitable for implantation within a patient'"'"'s body, wherein said first power consuming circuitry portion is coupled to at least one neural pathway within the patient'"'"'s body and said first power consuming circuitry portion is responsive to externally provided control information;

a second power consuming circuitry portion adapted to be externally carried by the patient, wherein said second power consuming circuitry portion periodically provides said control information to said first power consuming circuitry portion.

18. The system of claim 15 wherein said external casing is configured to be worn behind the ear of the patient.

19. The system of claim 15 wherein said prismatic-shaped housing of said zinc-air battery comprises a rectangular-shaped housing.

20. The system of claim 19 wherein said rectangular-shaped housing of said zinc-air battery has dimensions of 6-8 mm thick by 20-25 mm long by 10-17 mm wide.

15. A system for stimulating tissue within a patient'"'"'s body, wherein said system comprises:

a biological tissue stimulator having at least a portion of its circuitry adapted to be externally carried by the patient;

a zinc-air battery contained within a prismatic-shaped housing, said zinc-air battery comprising a primary power source for said externally carried circuitry portion, wherein said primary power source has an energy density within the range of 500 mwh/cc to 1000 mwh/cc;

means for allowing air flow through said prismatic-shaped housing of said zinc-air battery;

an external casing for containing said second power consuming circuitry portion and said zinc-air battery within said prismatic-shaped housing; and

wherein

said casing and said prismatic-shaped housing include means for slidably coupling said prismatic-shaped housing to said casing and means for slidably decoupling said prismatic-shaped housing from said casing to enable disposal of said zinc-air battery when its stored energy has been depleted.