Method of fabricating a gas tank
First Claim
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1. A method of making a gas tank comprising the steps of:
- hydroforming two side halves of the gas tank;
tack welding the two side halves together;
cutting out a portion of the tack welded side halves for a bottom tunnel;
forming the bottom tunnel;
welding the formed bottom tunnel to the two side halves;
forming a bottom rear end piece;
welding the formed bottom rear end piece to the two side halves; and
welding the tacked side halves to form a tank.
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Abstract
A method of making a gas tank includes hydroforming two halves and welding the halves together. Two types of welds are used in welding the two halves together, tack welds for holding the two halves together, and stitch welds to complete the welding of the two halves. Additional steps are taken prior to the finishing stitch welds. Reinforcement is added where necessary. Double tanks, for both gasoline and oil, are also fabricated by essentially the same method steps.
3 Citations
19 Claims
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1. A method of making a gas tank comprising the steps of:
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hydroforming two side halves of the gas tank;
tack welding the two side halves together;
cutting out a portion of the tack welded side halves for a bottom tunnel;
forming the bottom tunnel;
welding the formed bottom tunnel to the two side halves;
forming a bottom rear end piece;
welding the formed bottom rear end piece to the two side halves; and
welding the tacked side halves to form a tank. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 14, 15, 16, 17, 18)
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13. A method for making a motorcycle gas tank comprising the steps of:
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hydroforming two side halves for the tank;
tack welding the two side halves together;
cutting out a portion of the tack welded side halves for a bottom tunnel;
forming a bottom tunnel;
welding the formed bottom tunnel to the two side halves; and
welding the tacked side halves to form a tank.
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19. The method of claim which includes the further steps of forming a rear end piece and welding the formed rear end piece to the two side halves.
Specification