Transmission mechanism comprising a shifting device
First Claim
1. Transmission system, in particular an automatic transmission (ASG) of a motor vehicle, with a shift mechanism for actuating the transmission system, comprising a selection-shift-passageway device in which a selector fork can be moved;
- at least one actuating device for controlling of the selector fork;
at least one position sensor for detecting the selector fork movement in the selection direction and in the shift direction;
at least one selector shaft and at least one device for automatically establishing at least one predetermined parameter, specifically a geometric parameter, of the shift mechanism, such as a predetermined parameter of the selector shaft and /or a predetermined parameter of the selection-shift-passageway device and/or a predetermined parameter of the actuating device, wherein this parameter can be established starting from an unknown selector fork position within the selection-shift-passageway device.
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0 Petitions
Accused Products
Abstract
The invention relates to a transmission system with a shift mechanism for controlling the transmission system, a control device for controlling a transmission system with a shift mechanism, a method for controlling such a transmission system or shift mechanism, as well as an application for the transmission system.
In order to shift various gears in a transmission system, particularly an automated shift transmission, shift mechanisms are used. The shift mechanisms include a shift motor and a selection motor, wherein the motors control a selector finger, which is moved in an arrangement including a selection passageway and various shift passageways. The shift passageways are thereby assigned to predetermined gears, so that within the shift passageway there exists one position in which a predetermined gear of the transmission is fully engaged. Through an appropriate mechanism with shift forks, the movement of the selector finger is transmitted to gearshift rings. A selector shaft that is coupled with the selector finger is controlled by the motors in such a way that it can execute swiveling movements around its axis as well as axial movements. The swiveling or linear movements are changed into shift movements or movements of the gearshift rings.
Those movements, or especially the movements of the motors, are tracked by passageway and/or angle sensors. They are designed specifically as incremental passageway sensors, hence as sensor devices that detect a position by adding up individual increments along a passageway or an angle.
Such shift mechanisms have proven useful, particularly for controlling automated shift transmissions. The use of incremental displacement detection devices has frequently led to cost savings compared with the use of absolute displacement detection devices.
Nevertheless, it would be desirable to further improve those known transmission systems with shift mechanisms, particularly with regard to their reliability and shifting accuracy.
62 Citations
124 Claims
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1. Transmission system, in particular an automatic transmission (ASG) of a motor vehicle, with a shift mechanism for actuating the transmission system, comprising
a selection-shift-passageway device in which a selector fork can be moved; -
at least one actuating device for controlling of the selector fork;
at least one position sensor for detecting the selector fork movement in the selection direction and in the shift direction;
at least one selector shaft and at least one device for automatically establishing at least one predetermined parameter, specifically a geometric parameter, of the shift mechanism, such as a predetermined parameter of the selector shaft and /or a predetermined parameter of the selection-shift-passageway device and/or a predetermined parameter of the actuating device, wherein this parameter can be established starting from an unknown selector fork position within the selection-shift-passageway device. - View Dependent Claims (2, 3, 4, 5, 6, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 26, 30, 31, 40, 54, 70, 113, 114, 115, 119, 122)
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7. Transmission system with a shift mechanism for its actuation, comprising
a selection-shift-passageway device, in which a selector fork can be moved; -
at least one actuating device for controlling the selector fork;
at least one position sensor for detecting the selector fork movement in the selection direction and the shift direction;
at least one selector shaft; and
at least one device for establishing and/or monitoring and/or fine tuning the neutral position of the transmission, which controls the selector fork, at least part of the time under predetermined conditions, such that the selector fork is moved along a passageway in such as manner that it is moved in the selection passageway on passageways that are basically parallel to the selection passageway axis while incrementally approaching one of the longitudinal walls of the selection passageway, until the selector fork is deflected or stopped by at least one area of one of the longitudinal walls in its passageway that is parallel to the selection passageway axis, so that a boundary positioned longitudinally in the selection passageway is detected for the neutral transmission position.
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8. Transmission system with a shift mechanism for its actuation, comprising
a selection-shift-passageway device in which a selector fork can be moved; -
at least one actuation device for controlling the selector fork;
at least one position sensor for detecting the selector fork movement in the selection direction and the shift direction;
at least one selector shaft; and
at least one absolute position-detecting device, which under predetermined conditions, starting from an unknown position of the selector shaft and/or the selector fork within the selection-shift-passageway device, establishes at least one predetermined absolute position of the selector shaft and/or the selector fork within the selection-shift-passageway device.
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25. Transmission system with a shift mechanism for its actuation with
a selection-shift-passageway device, in which a selector fork can be moved; -
at least one actuation device for controlling the selector fork;
at least one position sensor for detecting the selector fork movement in the selection direction and the shift direction;
at least one selector shaft; and
at least one sensor device with at least three stages, which interacts with a component that is moved during the shifting process, in particular with the selector shaft, such that at least three different positions and/or position areas of the selector shaft and/or the selector fork can be differentiated within the selection-shift-passageway device. - View Dependent Claims (27)
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28. Transmission system with a shift mechanism for its actuation, comprising
a selection-shift-passageway device, in which a selector fork can be moved; -
at least one actuation device for controlling the selector fork;
at least one position sensor for detecting the selector fork movement and/or position in the selection direction and the shift direction;
at least one selector shaft; and
at least one redundancy sensor device for checking and/or adapting the position sensor, which under predetermined conditions clearly differentiates predetermined transmission positions from other transmission positions, wherein especially the transmission positions “
final gear position” and
/or “
neutral gear position”
can be differentiated from the other transmission positions. - View Dependent Claims (32, 33, 35)
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29. Transmission system with a shift mechanism for its actuation, comprising
a selection-shift-passageway device, in which a selector fork can be moved; -
at least one actuating device for controlling the selector fork;
at least one position sensor for detecting the movement of the selector fork in the selection direction and the shift direction;
at least one selector shaft, wherein a profile is arranged on the outer surface of the selector shaft, which contains different potential areas relative to the axis of the selector shaft, wherein predetermined final gear positions and/or the neutral position are assigned predetermined potentials;
a retainer, which contains a spring-loaded ball oriented basically radially to the selector shaft, which under the spring effect, rests against the profile of the selector shaft; and
at least one sensor and/or switch, which is preferably integrated into the retainer and which detects, at least in part, a predetermined ball movement, especially a translatory ball movement, for testing the functionality of the actuation device and/or the position sensor, especially for examining the selecting and/or shift motor.
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34. Transmission system with a shift mechanism for its actuation, comprising
a selection-shift-passageway device, in which a selector fork can be moved; -
at least one actuation device for controlling the selector fork;
at least one position sensor for the detecting the selector fork movement in the selection direction and the shift direction;
at least one selector shaft; and
at least one neutral reference device, which under predetermined conditions, starting from one unknown selector fork position, determines and/or engages the neutral gear;
wherein, in establishing and/or engaging the neutral gear, based upon the shifting pattern, the controlled directions of movement of the selector fork are aligned such that a movement of the selector fork in predetermined, critical shift passageways is prevented. - View Dependent Claims (36, 37, 38, 39, 41, 42, 43, 44, 45, 47)
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46. Transmission system with a shift mechanism for its actuation, comprising
a selection-shift-passageway device, in which a selector fork can be moved; -
at least one actuation device for controlling the selector fork;
at least one position sensor for detecting the selector fork movement in the selection direction and the shift direction;
at least one selector shaft; and
at least one geometry detection device, which presses and overpresses and finally releases the selector fork under predetermined conditions against a predetermined stop, specifically against a passageway wall, so that the selector fork assumes basically a force-free position;
based upon this position, in accordance with a predetermined characteristic value, a predetermined parameter of the transmission geometry, such as a neutral gear position, can be determined. - View Dependent Claims (48, 49)
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50. Transmission system with a shift mechanism for its actuation, comprising
a selection-shift-passageway device, in which a selector fork can be moved, wherein, if the gear is completely engaged, the selector fork is arranged within a predetermined shift passageway in an area that is assigned to this gear and/or this final gear position, allowing for clearance in perpendicular directions; -
at least one actuation device for controlling the selector fork;
at least one position sensor for detecting the selector fork movement and/or position in the selection direction and the shift direction;
at least one selector shaft; and
at least one gear coding device, which encodes each of the engaged gears in such a way that the identity of the engaged gear can be determined independently from the end value of the position sensor, which is active when the gear is engaged with the selector fork movement and/or the movement of the actuation device. - View Dependent Claims (51, 52, 53, 55, 56, 57, 58, 59, 60, 61)
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62. Transmission system with a shift mechanism for its actuation, comprising
a selection-shift-passageway device, in which a selector fork can be moved, wherein the selector fork is allowed clearance from the walls of the shift passageway, in the selection direction within the shift passageway; -
at least one actuation device for controlling the selector fork;
at least one position sensor for detecting the selector fork movement in the selection direction and the shift direction;
at least one selector shaft; and
at least one selection motor monitoring device, which controls the selector fork—
when the gear is being engaged and/or disengaged—
in accordance with a predetermined characteristic value, such that the selector fork changes its position within the shift passageway in the selection direction;
by comparing this characteristic and/or this passageway of movement with the values of a position sensor, which is connected to the selection motor, the functionality of the position sensor and/or the selection motor can be examined.
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63. Transmission system with a shift mechanism for its actuation with
a selection-shift-passageway device, in which a selector fork can be moved; -
at least one actuation device for controlling the selector fork;
at least one position sensor for detecting the selector fork movement in the selection direction and the shift direction;
at least one selector shaft; and
at least one gear plausibility examination device, which determines whether or not a gear is engaged, and/or if so, which gear is engaged;
the gear plausibility examination device makes this determination under predetermined conditions, basically independent of the forces of elasticity of the elements located in a transmission passageway between a position sensor that is arranged on the actuation device, and a shifting fork. - View Dependent Claims (64, 65)
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66. Transmission system with a shift mechanism for its actuation, comprising
a selection-shift-passageway device, in which a selector fork can be moved; -
at least one actuation device for controlling the selector fork;
at least one position sensor for detecting the selector fork movement in the selection direction and the shift direction;
at least one selector shaft; and
at least one gear plausibility examination device, which, under predetermined conditions, recognizes the identity of a gear as engaged if a position of the selector fork and/or a sliding sleeve, which is detected by the position sensor in accordance with predetermined assignment characteristics, corresponds to the position of the engaged gear, and if the ratio of the transmission input shaft speed and the transmission output shaft speed corresponds to the gear ratio of this gear. - View Dependent Claims (68)
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67. Transmission system with a shift mechanism for its actuation, comprising
a selection-shift-passageway device, in which a selector fork can be moved; -
at least one actuation device for controlling the selector fork;
at least one position sensor for detecting the selector fork movement in the selection direction and the shift direction;
at least one selector shaft; and
at least one gear recognition device, which, under predetermined conditions, completely engages a motor vehicle clutch in a controlled and deliberate matter, at least part of the time, before establishing the engaged ratio based upon the ratio of the motor speed and at least one wheel speed, and comparing this with a ratio that is assigned to the gears when the clutch is in the engaged mode. - View Dependent Claims (69)
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71. Method for controlling a shift mechanism of a transmission system, especially an automatic transmission of a motor vehicle, which comprises a selection motor and a shift motor for controlling a selector fork that is movably mounted in a selection-shift-passageway device, for the automated detecting of predetermined geometric values of the transmission system and/or the shift mechanism via the following steps:
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displacement of the selector fork in the orientations of the shift direction and/or the selection direction for the purpose of detecting the travel passageways in the selection direction and/or shift direction, which is possible even from a specific position that is unknown in terms of its coordinates within the selection-shift-passageway device;
evaluation of the detected travel passageways in accordance with a predetermined characteristic value;
approach of a new position within the selection-shift-passageway device based upon the results of this evaluation;
displacement of the selector fork in the orientations of the selection direction and/or in the orientations of the shift direction for the purpose of determining the maximum travel passageways that are possible starting from the newly approached position;
evaluation of the travel passageways in accordance with an additional predetermined characteristic value;
approach of a new position based upon the results of the evaluation; and
repetition of the sequences;
determination of the maximum travel passageway, evaluation of those maximum travel passageways and approach of a new position for the purpose of determining the maximum travel passageway given in this position, until the predetermined geometric transmission values have been completely detected. - View Dependent Claims (73, 74)
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72. Method for controlling a shift mechanism of a transmission system, which contains a selection motor and a shift motor for controlling a selector fork that is movably mounted in a selection-shift-passageway device, for the purpose of detecting predetermined geometric values of the transmission system and/or the shift mechanism via the following steps:
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controlling and approaching a predetermined position, which is clearly defined in the selection direction and/or shift direction, within the selection-shift-passageway device starting from a position that is unknown in terms of its coordinates within the selection-shift-passageway device; and
detecting the geometric values in accordance with a predetermined characteristic value, starting from this approached position.
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75. Method for controlling a shift mechanism of a transmission system, which comprises a selection motor and a shift motor for controlling a selector fork that is movably mounted in a selection-shift-passageway device, for the purpose of examining and/or fine tuning the neutral position of the transmission system and/or establishing predetermined wall positions of the selection passageway, with the following steps:
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control of the selector fork for moving the selector fork within the selection passageway in the selection direction across a first, predetermined length, with a first, predetermined orientation;
control of the selector fork for moving the selector fork in the shift direction by at least one increment in a second, predetermined orientation when the selector fork is not deflected by resistance in the shift direction during movement in the selection direction;
control of the selector fork for moving the selector fork in the selection direction in a third direction with a third orientation over a third, predetermined distance;
control of the selector fork for moving the selector fork in a fourth direction with a fourth orientation, by at least one increment when the selector fork is not deflected in the shift direction during movement in the selection direction; and
repetition of the above-described steps until the selector fork is deflected, during the control process for moving the selector fork in the selection direction, by resistance in the shift direction, and/or until the selector fork is hindered by resistance in its continued movement in the selection direction, before it has traversed the predetermined travel distance in the selection direction. - View Dependent Claims (76, 77, 78, 79, 80, 81)
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82. Method for controlling a shift mechanism of a transmission system, which has a selection motor and a shift motor for controlling a selector fork that is movably mounted in a selection-shift-passageway device, for the purpose of detecting and/or controlling an absolute selector fork position within the selection-shift-passageway device, wherein the movement of the selector fork in the shift direction, and the movement of the selector fork in the selection direction, are both detected at least part of the time by a passageway sensor, via the following step:
- performing an absolute alignment at predetermined times and/or upon the expiration of predetermined time intervals and/or upon the occurrence of predetermined events, wherein the absolute alignment produces a position of the selector fork within the selection-shift-passageway device whose location within the selection-shift-passageway device is known, wherein
during the absolute alignment process on the selector shaft, in accordance with a predetermined transformation, a movement is executed that is based upon the movement of the selector fork;
a digital sensor scans a digital field, which corresponds to a field that is transformed in the selection-shift-passageway device, and which is moved with the selector shaft under predetermined conditions; and
based upon the digital change (0-1;
1-0) detected by this digital sensor and/or the orientations of the travel directions of the selector forks that occur during the digital change, in accordance with a predetermined characteristic value, a predetermined point, especially a predetermined point among a plurality of predetermined points, is approached within the selection-shift-passageway device. - View Dependent Claims (83, 84)
- performing an absolute alignment at predetermined times and/or upon the expiration of predetermined time intervals and/or upon the occurrence of predetermined events, wherein the absolute alignment produces a position of the selector fork within the selection-shift-passageway device whose location within the selection-shift-passageway device is known, wherein
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85. Method for controlling a shift mechanism of a transmission system, which has a selection motor and a shift motor for controlling a selector fork that is movably mounted in a selection-shift-passageway device, for the purpose of determining and/or engaging the neutral gear of the transmission system, comprising the following step:
- implementing and/or controlling a neutral reference movement when certain predetermined conditions exist, wherein
neutral reference movement represents a sequence of motor actuations and/or selector fork actuations that are specified in accordance with a predetermined neutral reference movement characteristic;
with those sequences of actuations, the selector fork can be moved into a neutral position that corresponds to the neutral gear, independent of the starting position of the selector fork;
the neutral reference movement characteristic value represents a predetermined sequence of tactile processes and pressing processes, wherein a tactile process involves especially a supply of current to a motor, which is continued until it is determined that the selector fork has hit a stop and/or a predetermined distance has been traveled; and
wherein a pressing process involves especially a supply of current to a motor, which is continued until it is determined that the selector fork has moved in the direction of travel specified by the motor; and
the tactile processes, the selection processes, and the combinations of tactile and selection processes are implemented only in predetermined directions based upon critical gears within the selection-shift-passageway device, which are predetermined based upon location. - View Dependent Claims (86, 87, 88, 89, 90, 91, 92, 93, 94, 95)
- implementing and/or controlling a neutral reference movement when certain predetermined conditions exist, wherein
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96. Method for controlling a shift mechanism of a transmission system, which has a selection motor and a shift motor for controlling a selector fork that is movably mounted in a selection-shift-passageway device, for the purpose of establishing at least one predetermined neutral position and/or for detecting a malfunction of the shifting and/or selection motor and/or at least one position sensor of the shift motor and/or the selection motor, comprising the following steps:
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moving the selector fork in the direction of at least one wall of a passageway;
overpressing the selector fork beyond its stop position that is formed by the passageway wall;
reducing and/or setting to zero the force applied to the selector fork by at least one motor, causing the selector fork to be moved back in the direction of the passageway as a result, at least, of restoring forces, such as the restoring force of the selector fork and/or shifting fork;
the respective element, such as the selector fork, is then released from stress, and assumes a position within the passageway configuration, relative to the stop, that is basically predetermined and/or already known;
detecting of the reverse movement of the selector fork from its overpressed position back to its unstressed position by a position sensor, especially by a position sensor that is arranged on a motor;
comparing the predetermined position with the final value of the position sensor; and
establishing that the selecting and/or shift motor and/or the position sensor of the selecting and/or shift motor exhibits a malfunction when the final value of the position sensor deviates more than a predetermined amount from the predetermined and/or previously known unstressed position of the selector fork, and/or adapting the position that is generated by the position sensor. - View Dependent Claims (97, 100, 101, 116, 117, 123, 124)
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98. Method for controlling a shift mechanism of a transmission system, which has a selection motor and a shift motor for controlling a selector fork that is movably mounted in a selection-shift-passageway device, for the purpose of detecting at least one neutral position, comprising the following steps:
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moving the selector fork in the direction of the final stop within a shift passageway, in accordance with a predetermined movement characteristic;
overpressing the selector fork beyond the stop, in accordance with a predetermined control characteristic;
reducing and/or setting to zero the force with which the selector fork is controlled, in accordance with a predetermined characteristic value, so that the selector fork is pushed back within the shift passageway in the shift direction as a result of restoring forces, such as the restoring force of the selector fork and/or of a shifting fork, and assumes a position, in which it is basically without tension; and
establishing the location of the neutral position of the engaged gear as relative to this position, in accordance with a predetermined characteristic assignment value, in the selection direction and/or the shift direction.
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99. Method for controlling a shift mechanism of a transmission system, which has a selection motor and a shift motor for controlling a selector fork that is movably mounted in a selection-shift-passageway device, for the purpose of determining the width of a predetermined passageway in a selection-shift-passageway device, comprising the following steps:
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controlling the selector fork in the direction of a longitudinal wall of a predetermined passageway, in accordance with a predetermined control characteristic;
overpressing the selector fork on this wall in accordance with the predetermined characteristic value;
relieving the selector fork in accordance with a predetermined characteristic value, so that the selector fork is moved back in the direction of the passageway width as a result of to the restoring forces of the selector fork and/or a shifting fork;
the selector fork then comes to rest in a largely unstressed mode in a first predetermined position in the direction of the width;
repeating the above-named steps in relation to the second wall of this passageway located opposite the center of the passageway; and
determining the width of the passageway in accordance with a predetermined characteristic value, based upon the distance between those unstressed selector fork positions.
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102. Method for controlling a shift mechanism of a transmission system, which has a selection motor and a shift motor for controlling a selector fork that is movably mounted in a selection-shift-passageway device, with clearance allowed for the selector fork within the shift passageways in the selection direction, designed for providing and /or determining the identity of a gear that is engaged in a transmission system, comprising the following steps:
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encoding the identity of the engaged gear when this gear is being engaged, in accordance with a predetermined characteristic value, especially by moving the selector fork in a predetermined position range within the clearance range of the engaged final gear;
this position range within the clearance area is assigned the identity of the engaged gear, in accordance with a predetermined characteristic assignment value; and
decoding the gear identity information at predetermined intervals;
whereinthe decoding process is independent of the final value of the position sensor, which follows the movement of the selector fork while the gear is being engaged, wherein this final value is basically assigned the position of the selector fork within the selection-shift-passageway device that the selector fork reached before starting the decoding process; and
the engaged gear is maintained during the decoding process. - View Dependent Claims (103)
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104. Method for controlling a shift mechanism of a transmission system, which has a selection motor and a shift motor for controlling a selector fork that is movably mounted in a selection-shift-passageway device, with the selector fork exhibiting clearance within the shift passageways in the selection direction, for the purpose of detecting a malfunction of a selection motor and/or a position sensor of the selection motor, comprising the following steps:
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controlling a movement of the selector fork in the selection direction within a shift passageway under predetermined conditions, in accordance with a predetermined characteristic value;
detecting the passageway change in the selection direction that is generated by the position sensor during the controlled movement in the selection direction;
comparing the passageway change in the selection direction produced by the position sensor with the passageway change in the selection direction specified in accordance with the predetermined characteristic value; and
establishing that the position sensor of the selection motor and/or the selection motor is experiencing functional impairment when the comparison shows a passageway deviation, at least part of the time, that is greater than a predetermined passageway deviation. - View Dependent Claims (105)
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106. Method for controlling a shift mechanism of a transmission system, which has a selection motor and a shift motor for controlling a selector fork that is movably mounted in a selection-shift-passageway device, for the purpose of determining the identity of an engaged gear and/or for checking existing information about an engaged gear, comprising the following steps:
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producing a test and/or control signal, which serves to ensure that a starting clutch of a motor vehicle is in a gripping state, especially via a controlled engagement of the starting clutch; and
determining the identity of the engaged gear based upon the engine speed and wheel speed, in accordance with a predetermined characteristic value, which assigns a gear based upon the gear ratios that are determined by those speed figures. - View Dependent Claims (107, 108, 109, 110)
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111. Method for controlling a shift mechanism of a transmission system, which has a selection motor and a shift motor for controlling a selector fork that is movably mounted in a selection-shift-passageway device, for the purpose of determining the identity of an engaged gear and/or for checking information about an engaged gear, comprising the following steps:
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determining the deviation between the target value and the actual value of the selector fork, wherein this deviation between the target value and the actual value is between the target position, which is assigned to a predetermined gear by a gear characteristic position assignment value, and the actual positions of the selector fork detected by the position sensors; and
monitoring the supply of current to the selection motor;
wherein the gear identity produced by the characteristic position assignment value is selected as the actually existing gear identity when the deviation between target value and actual value is below than a predetermined limit;
the target position in the selection direction is reached within a predetermined first period of time, and/or the selection motor remains in the switch-off hysteresis mode for at least a predetermined period of time once the target position is reached. - View Dependent Claims (112)
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118. Transmission system with a shift mechanism for its actuation and/or a control device for controlling the shift mechanism of the transmission system, characterized by its particular operation and design in accordance with the present application documents.
- 120. Transmission system with a shift mechanism for its actuation and/or a control device for controlling the shift mechanism of the transmission system, characterized by the combination of at least one feature pursuant to the figures and/or at least one feature pursuant to the description and/or at least one feature pursuant to at least one patent claim.
Specification