Energy storage device and loads having variable power rates

• US 20020145404A1
• Filed: 03/27/2002
• Published: 10/10/2002
• Est. Priority Date: 04/05/2001
• Status: Abandoned Application

• Current Assignee: Electrovaya Incorporated
• Original Assignee: Electrofuel, Inc.
• Inventors: Bhola, Rakesh, Dasgupta, Sankar, Jacobs, James K.
• Application Number:
  US10/106,782
• Publication Number:
  US 20020145404A1
• Time in Patent Office: Days
• US Class Current: 320/116
• CPC Class Codes: B60L 15/20 for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
• CPC Class Codes: B60L 15/2009 for braking
• CPC Class Codes: B60L 2240/12 Speed
• CPC Class Codes: B60L 2240/545 Temperature
• CPC Class Codes: B60L 2240/547 Voltage
• CPC Class Codes: B60L 2240/549 Current
• CPC Class Codes: B60L 2250/10 by alarm
• CPC Class Codes: B60L 2250/16 by display
• CPC Class Codes: B60L 2260/162 of electrical cells or capacitors
• CPC Class Codes: B60L 2260/26 Transition between different drive modes
• CPC Class Codes: B60L 3/0046 relating to electric energy storage systems, e.g. batteries or capacitors
• CPC Class Codes: B60L 50/52 characterised by DC-motors
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 50/66 Arrangements of batteries
• CPC Class Codes: B60L 58/15 Preventing overcharging
• CPC Class Codes: B60L 58/20 having different nominal voltages
• CPC Class Codes: B60L 58/25 by controlling the electric load
• CPC Class Codes: B60L 58/26 by cooling
• CPC Class Codes: B60L 7/12 for vehicles propelled by dc motors
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: Y02T 10/64 : Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 : Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/72 : Electric energy management in electromobility

Abstract

An electrical energy storage device for storing electrical energy and supplying the electrical energy to a driving motor at different power levels is disclosed. The electrical storage device has an energy battery connected to a power battery. The energy battery has a higher energy density than the power battery. However, the power battery can provide electrical power to the electrical motor at different power rates, thereby ensuring that the motor has sufficient power and current when needed. The power battery is continuously recharged by the energy storage battery. In this way, the power battery temporarily stores electrical energy received from the energy battery and provides the electrical energy at the different power rates as required by the motor. The energy storage device can be releasably connected to an external power source in order to recharge both batteries. Both batteries can be recharged independently to optimize the recharging and lifetime characteristics of the batteries.

Claims

1. A power source for supplying electrical power to a driving motor, said driving motor drawing electrical power at different rates, the power source comprising:

a first rechargeable energy battery having a first energy density for storing electrical energy;

a second rechargeable power battery having a second energy density, less than the first energy density, for storing electrical energy and providing electrical power to the electrical motor at the different rates;

a battery controller capable of controlling the substantially continuous recharging of the power battery with electrical energy from the energy battery; and

wherein electrical energy stored in the energy battery is supplied to the electrical motor through the power battery and at the different rates.

2. The power source as defined in claim 1 wherein the battery controller controls the substantially continuous recharging of the power battery by controlling the electrical energy passing through a first connection from the energy battery to the power battery.

3. The power source as defined in claim 2 further comprising a switch along the first connection;

and

wherein the controller controls the substantially continuous recharging of the power battery by controlling the switch along the first connection.

4. The power source as defined in claim 1 wherein the energy battery is a lithium based battery selected from the group consisting of non-aqueous lithium-ion batteries, lithium air batteries and polymer lithium ion batteries, and, the power battery is a lead-acid battery.

5. The power source as defined in claim 1 wherein the energy battery is a non-aqueous polymer lithium battery pack.

6. The power source as defined in claim 5 wherein the power source has a casing and a portion of the casing is occupied by the non-aqueous polymer lithium battery pack.

7. An energy storage device for storing electrical energy to be delivered to an electrical load, said energy storage device comprising:

a rechargeable battery having a first energy density and electrically connectable to an external power source;

a rechargeable electrical device having a second energy density, less than the first energy density, said second battery being electrically connectable to the first battery and electrically connectable to the load;

wherein, during operation, the rechargeable electrical device is connected to the load and supplies electrical energy to the load while the battery substantially continuously recharges the rechargeable electrical device; and

wherein the battery is periodically connected to the external source for recharging as required.

8. The energy storage device as defined in claim 7 wherein the rechargeable battery is selected from the group consisting of non-aqueous lithium-ion batteries, polymer lithium ion batteries and sodium-sulfur batteries.

9. The energy storage device as defined in claim 7 wherein the rechargeable electrical device is selected from the group consisting of super-capacitors, high-rate lithium batteries, lithium-ion batteries, high rate nickel aqueous batteries, lead-acid batteries, nickel alloy hybrid batteries, nickel metal batteries and nickel cadmium batteries.

10. The energy storage device as defined in claim 7 wherein the rechargeable battery comprises an energy rechargeable battery and the rechargeable electrical device comprises a power rechargeable battery for substantially continuously recharging the energy rechargeable battery.

11. The electrical energy storage device as defined in claim 10 and further comprising a battery controller for controlling the substantially continuous recharging of the power battery with electrical energy from the energy battery.

12. The electrical energy storage device as defined in claim 11 further comprising a switch through which at least a portion of the electrical energy from the energy battery to the power battery flows;

and

wherein the battery controller controls the substantially continuous recharging of the power battery from the energy battery.

13. The electrical energy storage device as defined in claim 10 wherein the energy battery is a lithium based battery and the power battery is a lead-acid battery.

14. The electrical energy storage device as defined in claim 13 wherein the energy battery is a non-aqueous polymer lithium battery pack;

and wherein the device has a casing and a portion of the casing is occupied by the non-aqueous polymer lithium battery pack.

15. The electrical energy storage device as defined in claim 10 wherein the electrical energy stored in the energy battery is supplied to the electrical load through the power battery and the power battery is selected to supply electrical energy to the electrical load at power rates, currents and voltages as required by the electrical load.

16. The electrical energy storage device as defined in claim 10 wherein the power battery is electrically connectable to an external source for recharging;

and

wherein the power battery is electrically connectable to the external source for recharging when the energy battery requires recharging.

17. The electrical energy storage device as defined in claim 16 wherein the energy battery and the power battery are connected to the external source through a recharger.

18. The electrical energy storage device as defined in claim 16 wherein the electrical load is a driving motor in a vehicle within which the energy storage device is contained;

and

wherein the energy battery substantially continuously recharges the power battery, including while the vehicle is moving.

19. The electrical energy storage device as defined in claim 18 wherein the external source is stationary;

and

wherein the energy battery is recharged while the vehicle is stationary.

20. A method for storing electrical energy for an electrical load drawing electrical power at different rates, said method comprising:

charging a rechargeable energy battery having a first energy density;

charging a rechargeable power battery having a second energy density, less than the first energy density;

supplying electrical energy from the power battery to the electrical load at the different rates;

recharging the power battery from the energy battery.

21. A method as defined in claim 20 wherein recharging the power battery from the energy battery comprises substantially continuously recharging the power battery from the first energy battery through a switch controlled by a battery controller.

22. A method as defined in claim 20 wherein the electrical load is a driving motor in a vehicle, and, the rechargeable energy battery and the rechargeable power battery are contained in the vehicle.

23. A method as defined in claim 22 further comprising:

periodically recharging the first rechargeable energy battery, from an external fixed electrical source, when the energy capacity of the first rechargeable energy battery falls below a threshold.

24. A method as defined in claim 20 wherein the rechargeable energy battery selected from the group consisting of non-aqueous lithium-ion batteries, lithium air batteries, a polymer lithium-ion batteries and sodium-sulfur batteries;

and

wherein the rechargeable power battery is selected from the group consisting of lead-acid batteries, high-rate lithium batteries, lithium-ion batteries, high-rate nickel aqueous batteries, nickel metal batteries, nickel alloy hybrid bearing batteries and nickel cadmium batteries.