Balloon catheter with stent securement means

• US 20020156519A1
• Filed: 06/17/2002
• Published: 10/24/2002
• Est. Priority Date: 08/23/1996
• Status: Active Grant

• Current Assignee: e2Interactive Incorporated
• Original Assignee: e2Interactive Incorporated
• Inventors: Dusbabek, Andrew J., Di Caprio, Fernando, Nordin, Stanley A., Ellis, Louis G.
• Granted Patent: US 6,881,216 B2
• Time in Patent Office: Days
• US Class Current: 623/1.11
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/9522 Means for mounting a stent or stent-graft onto or into a placement instrument
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2002/9586 the means being inside the balloon
• CPC Class Codes: A61M 2025/1013 with concentrically mounted balloons, e.g. being independently inflatable
• CPC Class Codes: A61M 2025/1063 having only one lumen used for guide wire and inflation, e.g. to minimise the diameter
• CPC Class Codes: A61M 2025/1079 having radio-opaque markers in the region of the balloon
• CPC Class Codes: A61M 2025/1093 having particular tip characteristics
• CPC Class Codes: A61M 25/1011 Multiple balloon catheters
• CPC Class Codes: A61M 25/10184 Means for controlling or monitoring inflation or deflation
• CPC Class Codes: A61M 25/104 used for angioplasty

Abstract

An assembly for delivery and deployment of an inflation expandable stent within a vessel is comprised of a catheter, an inflation expandable stent, an expandable balloon, and a securement means such as a corrugated tube component or an expandable tube component. The tube component is mounted on the inner shaft beneath the balloon and provides increased securement to the stent in a reduced delivery diameter to maintain the stent on the catheter during delivery to the deployment site. The tube component is adhered to the inner shaft and has a plurality of ribs or is fluid expandable to no more than the delivery diameter. and may be comprised of more than one separately inflatable pouch expandable to provide the stent with a substrate seat with increased friction and to decrease the slack in stent recoil crimping. The assembly is used in a method for delivering and deploying a stent, and also adds safety when loading/crimping the stent onto a balloon.

Claims

1. An assembly for delivery and deployment of an inflation expandable stent within a vessel, comprising:

a catheter having proximal and distal ends and an inner shaft;

an expandable balloon coaxially mounted on the catheter axially; and

a tube component coaxially mounted on the catheter axially within the expandable balloon.

2. The assembly according to claim 1, the tube component having a plurality of ribs, the assembly further comprising a stent, inflation expandable from a delivery diameter to a deployment diameter, such that the delivery diameter is reduced from the deployment diameter for conforming the stent to the catheter, such that the stent, in its delivery diameter, is coaxially mounted on the catheter near the catheter distal end, the expandable balloon being capable of expansion of the stent from the delivery diameter to the deployment diameter upon application of fluid deployment pressure to the balloon.

3. The assembly according to claim 2, the catheter comprising an inner shaft and an outer shaft, wherein the tube component is a thermoplastic corrugated tube adhered to the inner shaft and is formed from a low modulus polymer.

4. The assembly according to claim 3, the tube component being formed from a material chosen from the group consisting of polypropylene, low density polyethylene (LDPE), high density polyethylene (HDPE), ethylene vinyl acetate (EVA), nylon, polyester, polyethylene terephthalate (“

PET”

), Surlyn™

, Pebax and urethane

5. The assembly according to claim 3, wherein the diameter of the tube component is approximately equal to the delivery diameter of the stent.

6. The assembly according to claim 5, wherein the tube component is essentially equal in length to the stent and wherein the stent is positioned on the assembly essentially coextensive with the tube component.

7. The assembly according to claim 2, wherein the tube component is comprised of more than one corrugated tube.

8. The assembly according to claim 6, further comprising marker bands fixed to the inner shaft beneath the tube component.

9. The assembly according to claim 2, wherein the tube component is inflatable, such that when the tube component is inflated it applies radial pressure on the expandable balloon, when the stent is in its delivery diameter.

10. The assembly according to claim 2, further comprising at least one sleeve having first and second ends, the first end being attached to the catheter and the second end covering a portion of the stent, when the stent is in its delivery diameter.

11. The assembly according to claim 10, comprising two sleeves, one covering each end of the stent, when the stent is in its delivery diameter.

12. The assembly according to claim 2, wherein the tube component is slidable along the inner shaft and is attached to a retracting means, such that after the stent has been deployed, the user may slide the tube component proximally along the inner shaft.

13. A method for delivering and deploying a stent using an assembly according to claim 2, comprising:

providing a catheter having proximal and distal ends, with an expandable balloon coaxially mounted on the catheter, and a tube component having a plurality of ribs coaxially mounted on the catheter, axially within the expandable balloon, so that the balloon is in an unexpanded condition;

providing a stent which is expandable from a delivery diameter to a deployment diameter;

mounting the stent, in a diameter greater than the delivery diameter, on the balloon;

contracting the stent to the delivery diameter to conform to an overall profile of the catheter, the tube component and the balloon;

delivering the assembly to a deployment site; and

inflating the balloon to expand the stent to its deployment diameter.

14. The method according to claim 13, wherein the tube component is a corrugate tubing adhered to the catheter formed of a low modulus polymer and having a diameter of approximately that of the delivery diameter.

15. The method according to claim 13, wherein the tube component is essentially equal in length to the stent and wherein the stent is positioned on the assembly essentially coextensive with the tube component.

16. The assembly according to claim 1 wherein the tube component is an expandable tube component coaxially mounted on the catheter, axially within the expandable balloon, the tube component designed and adapted for fluid expansion to provide a securement pressure to the stent in the delivery diameter to maintain the stent in position on the catheter during delivery to the deployment site, the assembly further comprising a stent, inflation expandable from a delivery diameter to a deployment diameter, such that the delivery diameter is reduced from the deployment diameter for conforming the stent to the catheter, such that the stent, in its delivery diameter, is coaxially mounted on the catheter near the catheter distal end.

17. The assembly according to claim 16, wherein the expandable tube component is sized and constructed to be fluid expandable to no more than the delivery diameter and to no more than the securement pressure.

18. The assembly according to claim 16, wherein the tube component is essentially equal in length to the stent and wherein the stent is positioned on the assembly essentially coextensive with the tube component.

19. The assembly according to claim 17, wherein the tube component is comprised of more than one inflatable pouch.

20. The assembly according to claim 19, wherein the tube component is comprised of three pouches, with a proximal and distal pouch inflatable to a greater pressure than a medial pouch.

21. A method for delivering and deploying a stent using an assembly according to claim 16, comprising:

providing a catheter having proximal and distal ends, with an expandable balloon coaxially mounted on the catheter, and an expandable tube component coaxially mounted on the catheter, axially within the expandable balloon, so that the balloon and the tube component are each in an unexpanded condition;

providing a stent which is expandable from a delivery diameter to a deployment diameter;

mounting the stent, in a diameter greater than the delivery diameter, on the balloon;

contracting the stent to the delivery diameter to conform to an overall profile of the catheter, the tube component and the balloon;

inflating the tube component to provide to the stent a securement pressure to retain the stent in the delivery diameter;

delivering the assembly to a deployment site; and

inflating the balloon to expand the stent to its deployment diameter.

22. The method according to claim 21, wherein the expandable tube component is sized and constructed to be fluid expandable to no more than the delivery diameter.

23. The method according to claim 21, wherein the tube component is essentially equal in length to the stent and wherein the stent is positioned on the assembly essentially coextensive with the tube component.

24. The method according to claim 21, wherein the tube component is comprised of more than one inflatable pouch.

25. The method according to claim 24, wherein the tube component is comprised of three pouches, with a proximal and distal pouch inflatable to a greater pressure than a medial pouch.

27. The assembly of claim 26 wherein the securement means is an expandable tube component, the component designed and adapted for fluid expansion to provide a securement pressure to the stent in the delivery diameter to maintain the stent in position on the catheter during delivery to the deployment site.

28. The assembly of claim 26 wherein the securement means is a tube component coaxially mounted on the catheter axially within the expandable balloon, the tube component having a plurality of ribs.

26. An assembly for delivery and deployment of an inflation expandable stent within a vessel, comprising:

a catheter having proximal and distal ends and an inner shaft;

a stent, inflation expandable from a delivery diameter to a deployment diameter, such that the delivery diameter is reduced from the deployment diameter for conforming the stent to the catheter, such that the stent, in its delivery diameter, is coaxially mounted on the catheter near the catheter distal end;

an expandable balloon coaxially mounted on the catheter axially; and

a securement means for securing the stent to the balloon, the securement means coaxially mounted on the catheter axially within the expandable balloon.