Infant support thermal control system and method

• US 20020161276A1
• Filed: 04/16/2002
• Published: 10/31/2002
• Est. Priority Date: 04/16/2001
• Status: Active Grant

• Current Assignee: Dragerwerk AG & Company KGaA (FPS Vermögensverwaltung GmbH)
• Original Assignee: Hill-Rom Services Incorporated (Baxter International Inc.)
• Inventors: Mountain, Michael F.
• Granted Patent: US 6,666,816 B2
• Time in Patent Office: Days
• US Class Current: 600/22
• CPC Class Codes: A61G 11/00 Baby-incubators; Couveuses
• CPC Class Codes: A61G 11/005 with movable walls, e.g. for accessing the inside, removable walls
• CPC Class Codes: A61G 11/006 by pivoting
• CPC Class Codes: A61G 11/009 with hand insertion windows, e.g. in the walls
• CPC Class Codes: A61G 2203/46 for temperature
• CPC Class Codes: G05D 23/1917 using digital means
• CPC Class Codes: G05D 23/1931 to control the temperature of one space

Abstract

A control system and a method for controlling an infant support configurable in a closed configuration in which a canopy contributes to formation of an enclosure about an infant support surface, and an open configuration is disclosed. The controlled infant support includes an air heater, a blower, and duct work communicating with the air heater, blower and enclosure. To facilitate bringing the air temperature within the enclosure quickly to a desired temperature whereby the temperature of an infant in the enclosure is controlled, power is supplied to air heater when infant support is in the open configuration to generate a heat reservoir. Upon the infant support assuming the closed configuration the controller controls power to the blower to increase air flow and infuse heat from the heat reservoir into the enclosure.

Claims

1. An incubator/warmer comprising:

an infant support,

a canopy to provide an enclosure about the infant support and an infant residing on the support when the incubator/warmer is in an incubator configuration, the canopy being retractable to place incubator/warmer in a warmer configuration,

a convective heater system comprising an air heater, a blower and passageways through which air is circulated by the blower to provide heated air to the enclosure,

a radiant warmer positioned to warm the infant on the support when the canopy is retracted and the incubator/warmer is in the warmer configuration, and

a control system configured to rapidly bring air in the enclosure to a target temperature when the incubator/warmer transitions from the warmer configuration to the heater configuration, the control system comprising;

a priming stage algorithm that maintains air in the passageways of the convective heater system at a priming temperature by controlling power to the air heater while the incubator/warmer is in the warmer configuration; and

an infusion stage algorithm that controls the blower to drive air from the passageways into the enclosure to rapidly warm the enclosure after transition of the incubator/warmer to the incubator configuration.

2. The incubator/warmer of claim 1 wherein the control system further comprises a convergence stage algorithm that controls the blower to drive warmed air into the enclosure until the target temperature is reached.

3. The incubator/warmer of claim 1 wherein the control system derives the priming temperature from the target temperature and a calculated ambient temperature while the incubator/warmer is in the warmer configuration.

4. The incubator/warmer of claim 2 wherein the control system controls the blower to drive the air at a greater velocity during the infusion stage than during the convergence stage.

5. The incubator/warmer of claim 1 wherein the priming stage algorithm controls the power to the air heater based on the power output of the radiant heater.

6. The incubator/warmer of claim 1 wherein priming stage algorithm controls the blower to operate at a speed near the stall speed of the blower.

7. The incubator/warmer of claim 1 further comprising an air temperature sensor electrically coupled to the control system, the air temperature sensor being positioned to be within the enclosure when the incubator/warmer is in the incubator configuration and exposed to ambient air when the incubator/warmer is in the warmer configuration.

8. The incubator/warmer of claim 7 wherein during the priming stage algorithm the control system derives the ambient temperature based on the temperature sensed by the air temperature sensor when the incubator/warmer is in the warmer configuration and controls the power to the air heater based on the ambient temperature.

9. The incubator warmer of claim 8 wherein during the priming stage algorithm the control system controls the power to the air heater based on the power being provided to the radiant heater.

10. The incubator/warmer of claim 8 wherein during the priming stage algorithm the control system controls the power to the air heater based on the power then being provided to the air heater.

11. The incubator/warmer of claim 10 wherein during the priming stage algorithm the control system controls the power to the air heater based on the power being provided to the radiant heater.

12. The incubator/warmer of claim 1 wherein during the priming stage algorithm a heat reservoir is generated by heating the passageways.

13. The incubator/warmer of claim 12 wherein during the infusion stage algorithm the control system controls the power to the air heater to compensate for heat which will be infused from the heat reservoir.

15. The control system of claim 14 wherein the convective heater controller controls the power to the convective heater prior to the infant support assuming the incubator configuration based on the ambient temperature of a room in which the infant support is located.

16. The control system of claim 15 wherein the convective heater controller controls the power to the convective heater prior to the infant support assuming the incubator configuration based on the power supplied to the radiant heater.

17. The control system of claim 16 wherein the convective heater controller controls the power to the convective heater prior to the infant support assuming the incubator configuration based on the current power to the convective heater.

18. The control system of claim 14 wherein the convective heater controller controls the power to the convective heater prior to the infant support assuming the incubator configuration based on the power supplied to the radiant heater.

19. The control system of claim 18 wherein the convective heater controller controls the power to the convective heater prior to the infant support assuming the incubator configuration based on the current power to the convective heater.

20. The control system of claim 14 wherein the convective heater controller controls the power to the convective heater prior to the infant support assuming an incubator configuration based on the current power to the convective heater.

21. The control system of claim 14 wherein the convective heater controller controls the power to the convective heater prior to the infant support assuming the incubator configuration so as to create a heat reservoir which may be infused into the enclosure upon the infant support assuming the incubator configuration.

22. The control system of claim 21 wherein the convective heater controller controls the power to the convective heater immediately after the infant support assumes the incubator configuration to compensate for heat which will be infused from the heat reservoir.

23. The control system of claim 15 wherein the convective heater controller controls the power to the convective heater prior to the infant support assuming the incubator configuration so as to create a heat reservoir which may be infused into the enclosure upon the infant support assuming the incubator configuration.

24. The control system of claim 23 wherein the convective heater controller controls the power to the convective heater immediately after the infant support assumes the incubator configuration to compensate for heat which will be infused from the heat reservoir.

25. The control system of claim 16 wherein the convective heater controller controls the power to the convective heater prior to the infant support assuming the incubator configuration so as to create a heat reservoir which may be infused into the enclosure upon the infant support assuming the incubator configuration.

26. The control system of claim 25 wherein the convective heater controller controls the power to the convective heater immediately after the infant support assumes the incubator configuration to compensate for heat which will be infused from the heat reservoir.

27. The control system of claim 18 wherein the convective heater controller controls the power to the convective heater prior to the infant support assuming the incubator configuration so as to create a heat reservoir which may be infused into the enclosure upon the infant support assuming the incubator configuration.

28. The control system of claim 27 wherein the convective heater controller controls the power to the convective heater immediately after the infant support assumes the incubator configuration to compensate for heat which will be infused from the heat reservoir.

29. The control system of claim 20 wherein the convective heater controller controls the power to the convective heater prior to the infant support assuming the incubator configuration so as to create a heat reservoir which may be infused into the enclosure upon the infant support assuming the incubator configuration.

30. The control system of claim 29 wherein the convective heater controller controls the power to the convective heater immediately after the infant support assumes the incubator configuration to compensate for heat which will be infused from the heat reservoir.

14. A control system for an infant support of the type capable of assuming and transiting between an incubator configuration wherein an enclosure is defined around an infant support surface and a warmer configuration, the infant support having a radiant heater supplied with power in the warmer configuration, a convective heater, a blower and duct work communicating with the enclosure, convective heater and blower, the control system comprising a convective heater controller controlling the power to the convective heater prior to the infant support assuming the incubator configuration so as to prewarm portions of the duct work past which air to be infused into the enclosure will pass and a blower controller controlling the power to a blower to provide a slight air flow prior to the infant support assuming the incubator configuration and to provide an increased air flow upon the infant support assuming the incubator configuration.

31. A control system for an infant support of the type capable of assuming and transiting between a closed configuration wherein an enclosure is defined around an infant support surface and an open configuration, the infant support having a convective heater, a blower and duct work communicating with the enclosure, convective heater and blower, the control system comprising a convective heater controller controlling the power to the convective heater prior to the infant support duct work assuming the closed configuration so as to prewarm portions of the duct work past which air to be infused into the enclosure will pass and a blower controller controlling the power to the blower to provide a slight air flow prior to the infant support assuming the closed configuration.

32. The control system of claim 31 wherein the convective heater controller controls the power to the convective heater prior to the infant support assuming the closed configuration based on the ambient temperature of a room in which the infant support is located.

33. The control system of claim 32 wherein the convective heater controller controls the power to the convective heater prior to the infant support assuming the closed configuration based on the current power to the convective heater.

34. The control system of claim 31 wherein the convective heater controller controls the power to the convective heater prior to the infant support assuming the closed configuration based on the current power to the convective heater.

35. The control system of claim 31 wherein the convective heater controller controls the power to the convective heater prior to the infant support assuming the closed configuration so as to create a heat reservoir which may be infused into the enclosure upon the infant support assuming the closed configuration.

36. The control system of claim 35 wherein the convective heater controller controls the power to the convective heater immediately after the infant support assumes the closed configuration to compensate for heat which will be infused from the heat reservoir.

37. The control system of claim 31 wherein the blower controller increases the air flow upon infant support assuming the closed configuration.

38. The control system of claim 32 wherein the blower controller increases the air flow upon infant support assuming the closed configuration.

39. The control system of claim 33 wherein the blower controller increases the air flow upon infant support assuming the closed configuration.

40. The control system of claim 34 wherein the blower controller increases the air flow upon infant support assuming the closed configuration.

41. The control system of claim 35 wherein the blower controller increases the air flow upon infant support assuming the closed configuration.

42. The control system of claim 36 wherein the blower controller increases the air flow upon infant support assuming the closed configuration.

43. A method of control ling t he temperature of an infant in an incubator/warmer of the type having an open configuration for operating as an infant warmer, a closed configuration forming an enclosure for operating as an incubator, a housing supporting an infant support, an air temperature sensor positioned to be within the enclosure when the incubator/warmer is in the closed configuration, a radiant heater, and an air heating system including an air heater, a blower and duct work located in the housing below the infant support, said duct work being in fluid communication with the enclosure, the method comprising the steps of operating the air heater while the incubator/warmer is in the open configuration to generate a heat reservoir and infusing the heat from the generated heat reservoir into the enclosure upon incubator/warmer attaining the closed configuration.

44. The method of claim 43 further comprising the step of operating the blower at a speed near stall speed during the operating the air heater step.

45. The method of claim 44 further comprising the step of increasing the blower speed upon the incubator/warmer attaining the closed configuration.

46. The method of claim 45 further comprising the step of controlling power to the air heater during the increasing the blower speed step to compensate for heat being infused from the heat reservoir.

47. The method of claim 43 further comprising the step of controlling power to the air heater during the infusing step to compensate for heat being infused from the heat reservoir.

48. The method of claim 43 wherein the operating the air heater step includes the step of controlling the power to the air heater based upon the ambient temperature in a room in which the incubator/warmer is located.

49. The method of claim 44 wherein the operating the air heater step includes the step of controlling the power to the air heater based upon an air set point temperature desired in the enclosure upon transition to the closed position.

50. The method of claim 43 comprising the steps of selecting an infant skin temperature set point, sensing the skin temperature of the infant, and supplying power to the radiant heater when the incubator/warmer is in the open configuration based upon the difference between the infant skin set point temperature and the skin temperature of the infant.

51. The method of claim 50 wherein the operating the air heater step includes the step of controlling the power to the air heater based upon the power supplied to the radiant heater.